Diesel engines 2.2 l car Opel Frontera B

Technical data
General information Diesel engine X22 DTH Number of cylinders 4 Number of valves 16 Working volume, cm³ 2171 Cylinder diameter, mm 84 Piston stroke, mm 98...

General information
The X 22 DTH diesel engine is a four-cylinder, single overhead camshaft (OHC), 16-valve, direct fuel injection engine. The engine has the following main...

Compression check
Checking the compression allows you to draw conclusions about the condition of the engine. Based on the results of the inspection, it is possible to judge the...

Checking the tightness of cylinders
Remove the glow plugs ( see the relevant chapter ). Remove the cylinder head cover. Remove the oil filler cap, the cap from the engine cooling system expansion...

Measuring engine oil temperature
Remove the engine oil level indicator. Insert the KM-4119-GP sensor of the KM 4119 engine oil temperature measuring device into the guide tube for the engine...

Checking engine oil pressure
Remove the lower engine compartment protection. Disconnect the connector (1) of the engine oil pressure sensor (2), then unscrew the engine oil pressure sensor...

Checking the valve timing
Remove the engine cover (4). Disconnect the cooling system hose (1) from the cylinder head and expansion tank. Disconnect the crankcase ventilation hose from...

V-belt
Removal Remove the engine cover. Remove the air intake tubes. Turn the V-belt tensioner counterclockwise using the hexagonal boss (1), which will loosen the...

V-belt tensioning mechanism
Examination Check the operation of the automatic belt tensioner. Turn the V-belt tensioner counterclockwise using the hexagonal boss (1), then release the...

Single-row fuel injection pump drive chain
Removal Set the piston of the 1st cylinder to TDC in the compression stroke ( see the relevant chapter ). Mark the installation position and remove the...

Gas distribution mechanism drive housing
Warning! Removal of the timing drive housing is necessary when performing the following operations: removing and installing the sprocket (1) of the fuel...

Replacing the front crankshaft oil seal
Remove the accessory drive V-belt from the engine pulleys ( see the relevant chapter ). Unscrew the bolt and remove the vibration damper, using tools KM-977-1...

Cylinder head cover
Removal Remove the engine cover (5). Remove the wire harness support bracket from the cylinder head cover and intake manifold, then move it away from the...

Intake manifold
Removal Remove the high pressure fuel lines ( see the relevant chapter ). Remove the bolts and remove the upper section of the intake manifold (1) from the...

Exhaust manifold
Removal Disconnect the cable from the negative battery terminal. Loosen the clamps (1) and disconnect the 3 air intake pipes (2) from the turbocharger. Loosen...

Vacuum pump
Removal Remove the cylinder head cover (1) from the cylinder head ( see the relevant chapter ). Disconnect the brake booster vacuum hose (2) from the vacuum...

Camshafts
Removal Set the piston of the 1st cylinder to TDC in the compression stroke ( see the relevant chapter ). Remove the vacuum pump ( see the relevant chapter )....

Cylinder head
Warning! To avoid damaging the cylinder head due to temperature changes, remove the head on a cold engine. Removal Disconnect the cable from the negative...

Cylinder head repair
Removal Remove the cylinder head ( see the relevant chapter ). Warning! Place the removed cylinder head on wooden blocks to avoid damaging the injectors, glow...

Flywheel — removal and installation
Removal Remove the gearbox ( see the relevant chapter ). Remove the clutch housing with the pressure plate and the driven clutch disc ( see the relevant...

Replacing the rear crankshaft oil seal
Removal Remove the flywheel ( see the relevant chapter ). Drill two small holes in the oil seal (1), located at diametrically opposite ends of the oil seal....

Balance shaft block
Removal Remove the engine from the car ( see the relevant chapter ). Remove the starter ( see the relevant chapter ). Remove the clutch housing with the...

Replacing connecting rod bearing shells
Removal Remove the engine from the car ( see the relevant chapter ). Remove the oil pan ( see the relevant chapter ). Remove the balance shaft assembly ( see...

Pistons, connecting rods and piston rings
Removal Remove the engine from the car ( see the relevant chapter ). Install the engine on the KM-4120 stand using KM-412-16 adapters. Remove the oil pan ( see...

Crankshaft
Removal Remove the engine from the car ( see the relevant chapter ). Remove the cylinder head ( see the relevant chapter ). Remove the timing drive housing (...

Checking the cylinder block
Remove the cylinder head ( see the relevant chapter ). Remove any remaining gasket material from the engine block. Clean the cylinder block with a brush and...

Intercooler for charge air
Removal Release the two clips and remove the front trim panel, remove the 4 bolts and remove the inner wing trim from the chassis frame. On a vehicle with fog...

Removal and installation the engine
Warning! All connectors, wires and other removable parts when dismantling the engine must be laid and secured in the same way as they were located before their...

Lubrication system
Motor oil specification The quality of motor oil is indicated by the corresponding standard of car and oil manufacturers. Motor oils are classified according...

Changing engine oil and oil filter
Periodic oil and oil filter changes are the most important preventative maintenance procedure. As motor oil ages, it becomes thin and contaminated, leading to...

Oil pressure sensor
Removal Disconnect the cable from the negative battery terminal. Disconnect the connector (1) from the oil pressure sensor (2), then unscrew the oil pressure...

Oil filter housing and heat exchanger
Removal Disconnect the charge air intercooler hose from the upper section of the intake manifold and move it to the side. Drain the coolant from the engine...

Lower section of the oil pan
Removal Remove the lower engine compartment protection. Place a container under the oil drain plug to collect any leaking oil. Remove the plug and drain the...

Upper section of the oil pan
Removal Remove the engine from the car ( see the relevant chapter ). Remove the clutch housing with the pressure plate and the driven clutch disc ( see the...

Safety valve
Removal Remove the right front wheel fender liner. Unscrew the plug (1) from the timing drive housing, then carefully remove the sealing ring, spring and...

Oil pump
The oil pump serves to supply oil to the rubbing parts and to the oil filter for cleaning. The pump is a gear type with two internal gears. The drive gear is...

This section is available on russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

Share information: