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Astra F (1991-1998, petrol) Astra G (1998-2004, petrol) Astra G (1998-2004) Astra H (2004-2009) Astra J (2009-2015, petrol)
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  • Astra
  • Astra G
  • Power unit
  • Diesel engines 1.7 and 2.0

Diesel car engines Opel Astra G

Bringing the piston of the first cylinder to the position of the top dead center of the…
Bringing the piston of the first cylinder to the position of the top dead center of the end of the compression stroke (TDC)
General information Cm. Bringing the piston of the first cylinder to the position of the top dead center of the compression stroke (TDC) . Procedure execution...

Checking and adjusting valve timing (2.0L engines)
Checking and adjusting valve timing (2.0L engines)
Locking devices required to perform valve timing check and adjustment A - Crankshaft locking rod (equivalent of special tool KM-929) B — Fuel injection pump...

Removal and installation the timing cover
Removal and installation the timing cover
Removal Engines 1.7L SOHC 1. Remove the air cleaner housing assembly with the air ducts and air flow meter (see Chapter Power and exhaust systems ). 2. Loosen...

Removal and installation the crankshaft pulley
Removal and installation the crankshaft pulley
On 2.0L engines, a new sprocket mounting bolt will be required during installation. Engines 1.7 l Cm. Removal and installation the crankshaft pulley ( SOHC...

Removal and installation the timing belt cover
Removal and installation the timing belt cover
Removal Engines 1.7L SOHC Upper section 1. Remove the air cleaner assembly with air ducts and air flow meter (see Chapter Power and exhaust systems ). 2....

Removal and installation timing chain tensioners (2.0L engines)
Removal and installation timing chain tensioners (2.0L engines)
Do not turn the engine with the chain tensioners removed! Upper chain tensioner Removal 1. Remove the air cleaner housing (see Chapter Power and exhaust...

Removal and installation the timing belt
Removal and installation the timing belt
Timing Belt Replacement CV — Crankshaft RV — Camshaft VN - Water pump TNVD — High pressure fuel pump R — Roller H - Tensioner The timing belt must be removed...

Removal and installation the timing belt tensioner and timing gears (1.7 l engines)
Removal and installation the timing belt tensioner and timing gears (1.7 l engines)
Camshaft gear Removal SOHC engines 1. Remove the timing belt (see Removal and installation the timing belt ). 2. Remove the timing cover (see Removal and...

Removal and installation of timing chains and sprockets, checking the condition of…
Removal and installation of timing chains and sprockets, checking the condition of components (2.0 l engines)
To set the valve timing correctly, you will need special Opel fixing devices, which you can make yourself (see Checking and adjusting the valve timing (2.0L...

Replacing the camshaft oil seal (1.7L engines)
Replacing the camshaft oil seal (1.7L engines)
Cm. Replacing the camshaft seal .

Checking and adjusting valve clearances (1.7L DOHC engines)
Checking and adjusting valve clearances (1.7L DOHC engines)
The 1.7L SOHC and 2.0L engines are equipped with hydraulic compensators. Examination The importance of proper valve clearances in any internal combustion...

Removal and installation of camshaft(s) and valve train components
Removal and installation of camshaft(s) and valve train components
Removal Engines 1.7L SOHC Using the special KM-890 device when removing the camshaft from the 1.7 L SOHC engine ensures that the cylinder head gasket is not...

Removal and installation the timing case (1.7L DOHC engines)
Removal and installation the timing case (1.7L DOHC engines)
Removal 1. Remove the camshaft timing gear (see Removal and installation the timing belt tensioner and timing gears (1.7L engines) . Remove the timing cover...

Removal and installation the cylinder head
Removal and installation the cylinder head
Removal Prevent dirt from entering the fuel system and high-pressure fuel pump! The head must be removed from a completely cooled engine. Prepare a new...

Removal and installation the oil pan
Removal and installation the oil pan
Removal All engines 1. Disconnect the negative battery cable. Set the parking brake, then jack up the front of the vehicle and support it. If equipped, remove...

Removal, maintenance and installation of the oil pump
Removal, maintenance and installation of the oil pump
Removal Engines 1.7L SOHC 1. Remove the rear timing belt cover (see Removal and installation the timing belt cover ). 2. Remove the oil pan casting section...

Replacing the oil pump seal (1.7L engines)
Replacing the oil pump seal (1.7L engines)
1. Remove the crankshaft timing gear (see Removal and installation the timing belt tensioner and timing gears (1.7L engines) . 2. Carefully punch or drill two...

Removal and installation the oil cooler
Removal and installation the oil cooler
Removal Engines 1.7L SOHC 1. Remove the front bumper (see Chapter Body ). 2. Disconnect the oil pipes from the top and bottom of the oil cooler - be prepared...

Removal, checking condition and installing flywheel/drive disk
Removal, checking condition and installing flywheel/drive disk
The procedure for performing the procedures is similar to that described for gasoline engines - see. Removal, checking condition and installing flywheel/drive...

Replacing crankshaft seals
Replacing crankshaft seals
Right (from the timing drive side) gland Engines 1.7L SOHC Cm. Replacing the oil pump seal (1.7L engines) . Engines 1.7L DOHC Cm. Replacing crankshaft seals ....

Checking the condition and replacing the powertrain suspension supports
Checking the condition and replacing the powertrain suspension supports
Cm. Checking the condition and replacing the powertrain suspension supports .

This section is available on russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
See similar ones from other Opel car manuals:
▶ Power unit: Diesel engines Opel Ascona C (1981-1988)
▶ Power unit: Diesel engines Opel Corsa B (1993-2000)
▶ Power unit: Diesel engine 2.5 l Opel Omega B (1993-1999)
▶ Power unit: Diesel engines Opel Kadett D (1979-1984)
▶ Power unit: Diesel engines 2.8 l Opel Insignia A (2008-2017)

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Astra J (2009-2015, petrol) 
  • General information
  • Vehicle device
  • User manual
  • Faults en route
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Engine power system
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Drive shafts
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Wheels and tires
  • Body
  • Exterior
  • Interior
  • Doors and windows
  • Body Care
  • Heating and air conditioning
  • Security systems
  • Electrical equipment
  • Equipment and devices
  • Lighting and signaling
  • Power devices
  • Electrical circuits
Astra H (2004-2009) 
  • General information
  • Introduction to the guide
  • Troubleshooting
  • User manual
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling and heating
  • Power and exhaust system
  • Ignition system
  • Launch and charge system
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Interior
  • Exterior
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Astra G (1998-2004) 
  • General information
  • Introduction to manual
  • User manual
  • Maintenance
  • Power unit
  • SOHC gasoline engines
  • DOHC gasoline engines
  • Diesel engines 1.7 and 2.0
  • Engine repair
  • Cooling system
  • Supply system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Charge and launch system
  • Ignition system (gasoline)
  • Preheat system (diesel)
  • Transmission
  • Manual gearbox
  • Automatic gearbox
  • Clutch
  • Drive shafts
  • Chassis
  • Brake system
  • Wheel suspension
  • Steering
  • Body
  • Exterior
  • Interior
  • Doors and windows
  • Ventilation and heating
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Astra G (1998-2004, petrol) 
  • General information
  • User manual
  • Car care
  • Maintenance
  • Power unit
  • Single shaft engines
  • Twin shaft engines
  • Engine repair
  • Cooling and heating
  • Fuel and exhaust systems
  • Starting and charging system
  • Ignition system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Interior
  • Exterior
  • Electrical equipment
  • Equipment and devices
  • Wiring diagrams Opel Astra
  • Wiring diagrams Opel Zafira
Astra F (1991-1998, petrol) 
  • General information
  • Maintenance
  • Power unit
  • Engine in car
  • Engine removed
  • Cooling system
  • Heating and ventilation
  • Fuel supply (carburetor)
  • Fuel supply (injector)
  • Emission control
  • Ignition system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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