General information This part of Chapter 2 describes the types of engine repair work performed directly on the vehicle. If the engine was removed from the car and disassembled,...
Cylinder head cover — removal and installation Removing 1. Remove the air intake cover from the throttle ( Chapter 4A ). 2. Loosen the clamps and disconnect the crankcase gas suction hoses on the cylinder...
Crankshaft pulley — removal and installation Removing 1. Raise the front of the car and place it on stands, remove the right wheel. 2. Remove the drive belt ( see chapter 1 ), preliminarily indicating the...
Camshaft drive belt covers — removal and installation Top cover 1. Remove the air filter housing ( see Chapter 4A ). 2. Turn away fastening bolts and remove a cover from latches (see photo). 3. Installation is...
Camshaft timing belt — removal and installation Attention! Work is carried out on a cold engine. Removing 1. Remove the upper belt cover. 2. Set the piston of the 1st cylinder to the TDC of the compression...
Tensioner and sprockets — removal and installation Camshaft sprocket 1. Remove the camshaft drive belt. Fix the sprocket with a special key for the holes (see photo) and unscrew the bolt. Take off the star....
Camshaft oil seal — replacement 1. Remove the camshaft sprocket. 2. Drill two diametrically opposite holes in the stuffing box and screw in the self-tapping screws. Remove the gland by...
Hydropushers — removal and installation Removal using the OPEL KM 565 tool 1. Using a special tool, the hydraulic pushers can be removed without dismantling the camshaft. 2. Raise the front of the...
Cylinder head — removal and installation 1. Decompress the fuel system (Chapter 4A) and disconnect the battery from the ground. 2. Drain the coolant. 3. Remove the camshaft belt. 4. Remove the engine...
Oil pan — removal and installation Removing 1. Disconnect the battery from the ground. 2. Put the car on the handbrake, raise the front of the car and place it on stands. 3. Drain the engine...
Oil pump — removal, inspection and installation Removing 1. Remove the camshaft belt, crankshaft and camshaft sprockets and belt tensioner. 2. Remove the rear belt cover. 3. Remove the pan and oil receiver....
Crankshaft seals — replacement Right oil seal (from the toothed belt) 1. Remove the crankshaft sprocket. 2. Drill two diametrically opposite holes in the stuffing box and screw in the...