Manual gearbox Opel Vivaro A

Removal and installation of manual transmission
Removal 1. Place the vehicle on a two-post lift. 2. Disconnect the battery. 3. Open the hood and remove the cabin ventilation filter housing A, air intake...

Replacing the gearbox primary shaft seal
Removal 1. Using a 2.5mm drill bit, drill a hole in the cuff. 2. Screw the bolt into the cuff and pull it out with pliers (figure 5.28). Figure 5.28. Screw a...

Replacing the differential flange seal
Removal 1. Remove the engine sump guard. 2. Drain the oil from the gearbox. 3. Remove the side protective pads of the mudguards, the right front wheel, unscrew...

Disassembly and assembly of the gearbox
The shafts of the RK5 manual transmission are shown in the figure 5.34, shafts of the RK6 manual transmission - in Figure 5.35. Figure 5.34. Shafts of the RK5...

Disassembling and assembling the differential
The differential is shown in the figure 5.68. The differential is shown in the figure 5.68. Disassembly 1. Remove the tripod joint planetary gear snap ring A...

Internal transmission controls
The internal controls of the gearbox are shown in the figure 5.73. Figure 5.73. Internal gearbox controls. Removal 1. Install the crankcase on the B.Vi.1417...

Removal and installation bearing supports in the clutch housing
Removal 1. Remove the bearing supports using a three-jaw secondary shaft puller (figure 5.78). Figure 5.78. Remove the bearing supports using a three-jaw...

Removal and installation needle bearings
Removal From the clutch housing side 1. Remove the bearings using a 14mm diameter puller (figure 5.81). Figure 5.81. Remove the bearings using a 14 mm diameter...

Gear Selector and Shift Cables
The gear selection and shift cables are shown in the figure 5.90. Figure 5.90. Gear selection and shift cables.

Gear shift lever housing
Removal 1. Open the hood. 2. Remove the upper gearbox cover (if there is one), clamp-on, ball ends A of the gear selection and shift cables, two clamps B of...

Gear Shift Lever Support Protective Plate
Removal 1. Unscrew the nut E, bolt F from below, remove the two retaining rings G of the gear shift lever support protective plate and the gear shift lever...

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