Vehicle dimensions and weight Overall length:* Sedan models - 4432 mm Hatchback models - 4352 mm Overall width:* All models - 1876 mm Full height (unloaded):* All models - 1400 mm...
Lubricants and fluids Component or system Grease type/specification automatic transmission Dexron II type ATF (that is. P/N 90350342) Brake system Brake fluid SAE J1703F or DOT 4...
Service Specifications Volumes Engine oil Including filter: 1.4 l - 3.0 l 1.6 l - 3.5 l 1.8 and 2.0 liters. SOHC models - 4.0 L 20 XEJ and C 20 XE - 4.5 l X 20 XEV - 4.0 L The amount...
Vehicle identification Modifications are not announced during the production of cars, except for major changes. Individual vehicle numbers can be used to identify the components...
Weekly checks There are some very simple checks that will only take a few minutes and will save you from inconvenience and unnecessary expense. These "Weekly checks" do not...
Engine oil level Before the beginning Make sure your vehicle is on level ground. Check the oil level before starting the engine, or at least 5 minutes after turning off the...
Coolant level Warning: Do not attempt to remove the expansion tank pressure cap if the engine is still warm or you may be scalded. Do not leave containers of coolant open as...
Washer fluid level Windshield washer fluid additives not only contain cleaning additives, they also prevent the washer system from freezing. Do not top up with plain water as the...
Brake fluid level Warning: Brake fluid can damage your eyes and painted surfaces, so use extreme caution when handling. Safety! If frequent refueling is required, this indicates...
Power steering fluid level Before the beginning: Park the vehicle on level ground. Set the front wheels straight ahead. The engine must be off. Safety! The need for frequent topping up...
Maintenance Schedule The maintenance procedures in this manual are designed with the vehicle owner in mind. The indicated intervals are recommended by the manufacturer for vehicles...
General description of maintenance This Section is designed to help the owner keep the vehicle in good condition so that it can be used safely, economically and for a long time. The chapters of...
Intensive service By properly following the suggested maintenance program, as well as checking fluid levels frequently and inspecting high wear components, a new vehicle's...
Engine oil and filter — change Every 15,000 km or 12 months. 1. Oil must be drained on a hot engine. 2. On DOHC models, remove the engine skid plate to expose the drain plug and oil filter....
Steering and suspension — check Every 15,000 km or 12 months. Front Suspension and Adjustment Check 1. Jack up the front of the vehicle and place it securely on axle stands. 2. Visually...
Checking the protective cover of the drive shaft Every 15,000 km or 12 months. Raise the vehicle and secure it on the stands. Turn the steering wheel to the maximum angle, then turn the wheel slowly. Inspect...
Checking the transmission fluid level Every 15,000 km or 12 months. Note: The transmission fluid level can be checked when it is cold (outside temperature below 35°C) or when it is heated to normal...
Inspection and cleaning of the radiator Every 15,000 km or 12 months. 1. Inspect the radiator for leaks or corrosion, especially around the inlet or outlet fittings. 2. Clean the radiator with a soft...
Idle and mixture adjustment Every 15,000 km or 12 months. Note: On some models, idle and mixture are automatically adjusted by the control unit. See Sections 4A or 4B .
Throttle link service Every 15,000 km or 12 months. On models manufactured prior to 1992, lubricate the throttle linkage as described in Sections 4A or 4B .
Exhaust system check Every 15,000 km or 12 months. 1. With the engine off, check the reliability of the exhaust system. Pay attention to the rubber cushions on which the exhaust...
Wiring check Every 15,000 km or 12 months. 1. Check all electrical wiring in the engine compartment and under the vehicle. 2. Check that all electrical wiring clips/clips...
Ignition advance angle Every 15,000 km or 12 months. Warning: Use extreme caution when working with the ignition on. See Section 5 .
Brake Fluid Replacement Every 15,000 km or 12 months. Warning: Be careful when handling brake fluid, as it can damage your eyes as well as painted surfaces. Do not use liquid that has...
Checking the brake pads Every 15,000 km or 12 months. Raise the vehicle, remove the wheels and check the brake pads for wear Replace the pads if the shim thickness is less than...
Checking the handbrake linkage Every 15,000 km or 12 months. With vehicle raised, check handbrake action and lubricate linkages. See Section 9 .
Power steering fluid check Every 15,000 km or 12 months. 1. With the engine off, remove the cap from the power steering reservoir. It is equipped with a level probe. 2. Fluid must be up...
Checking the power steering pump drive belt Every 15,000 km or 12 months. Note: Opel uses a special template. Validation values using this template are given in Specifications in Section 10 . Control 1....
Body check Every 15,000 km or 12 months. 1. Wash your car. When using a pressure jet, be careful not to damage electrical components, especially in the engine...
Checking locks and hinges Every 15,000 km or 12 months. 1. Lubricate locks and hinges on all doors (or trunk lid) and hood. 2. Check the safety latches for wear or damage 3. Check up a...
Checking the alternator V-belt Every 15,000 km or 12 months. Note: The new ribbed V-belt fitted to later models cannot be adjusted. 1. Belt tension should be approximately 13.0mm of free...
Battery in the door lock key — replacement Every 15,000 km or 12 months. 1. Carefully remove the outer cover from the key using a lever. Do not lose internal components as they are not secured. 2....
Road test Every 15,000 km or 12 months. Tools and electrical equipment 1. Check the operation of all instruments and electrical equipment. 2. Check that all instrument...
Coolant replacement Full service, every 30,000 km or 24 months. Warning: Before starting the procedure, wait until the engine has cooled down. Do not allow antifreeze to come into...
Air filter element — replacement Full service, every 30,000 km or 24 months. Round type 1. Release the spring clips from the air filter cover. 2. Loosen and remove the small screw securing the...
Fuel filter replacement Full service, every 30,000 km or 24 months. Fuel filters can be installed in different places. Some sweepers can be installed directly in the fuel tank or in...
Spark plug replacement (SOHC engines) Full service, every 30,000 km or 24 months. 1. The correct operation and performance of the engine depends on the correct functioning of the spark plugs. It is...
Checking the clutch cable Full service, every 30,000 km or 24 months. Check clutch cable adjustment as described in Section 6 . Also check the condition of the cable. Inspect the...
Checking the manual transmission fluid Full service, every 30,000 km or 24 months. Note: On models manufactured after 1994, a level check is no longer necessary. 1. Place the car on a level place....
Automatic transmission check Full service, every 30,000 km or 24 months. 1. Carry out a full road test, checking that all gear shifts are smooth and without jerks. 2. Check the action of...
Replacing the toothed drive belt Major service, every 60,000 km or 48 months. 1. To minimize the risk of serious engine damage, the toothed drive belt should be replaced at every major...
Spark plug replacement (DOHC engines) Major service, every 60,000 km or 48 months. 1. This procedure is basically the same as shown in Chapter 30 . However, on these models, the spark plug cover...
Transmission Fluid Replacement Major service, every 60,000 km or 48 months. Change the transmission fluid as described in Section 7B .