Specifications Four-cylinder, water-cooled engine with a single overhead camshaft driven by a chain. Engine Engine code: – low pressure turbo X20DTL – high pressure turbo...
Checking and adjusting the gas distribution mechanism In order to check the installation of the gas distribution mechanism and the fuel pump, it is necessary to use special tools: camshaft blocking tool KM932; pin...
Cylinder head cover — removal and installation Removing 1. Unscrew the screws and remove the plastic protective cover from the top of the head cover. 2. Loosen the clamp and disconnect the crankcase...
Crankshaft pulley — removal and installation Removing 1. Raise the front of the car and secure it on stands. Remove the right wheel. 2. Remove the auxiliary drive belt. 3. Loosen the crankshaft pulley...
Chain cover — removal and installation Arrangement of bolts of fastening of a cover of a chain to the block of cylinders of the engine Arrangement of bolts of fastening of the bottom guide of a...
Chain tensioners — removal and installation Removing Upper tensioner 1. Remove the air filter cover. 2. Remove the right engine mount bolt from the cylinder head. 3. Unscrew the tensioner head from the...
Chains and sprockets — removal and installation Removing 1. Remove the ground wire from the battery. Remove the head cover. 2. Set the piston of the first cylinder to top dead center on the compression...
Camshafts and pushers — removal and installation Location of upper chain guide bolts Removing 1. Remove a wire of weight from the accumulator and a cover of a head of the block of cylinders. 2. Remove the...
Cylinder head — removal and installation Warning! Be careful not to get dirt into the fuel pump. When installing the cylinder head, upper guides and camshaft sprocket, new bolts must be used. The...
Oil pan — removal and installation Removing 1. Remove the ground wire from the battery. 2. Raise the front of the car and secure it on stands. 3. Drain the engine oil. Install a new washer on...
Oil pump — removal and installation The oil pump is located in the chain cover, so the oil pump is removed at the same time as the chain cover. Removing 1. Loosen the screws and remove the pump...
Oil cooler — removal and installation The oil cooler is mounted on the front left side of the engine block. On engines prior to 1998, the oil cooler is located inside the oil filter housing, and on...
Replacement of sealing rings of a cranked shaft Right crankshaft sealing ring 1. Remove the crankshaft pulley. 2. Using the blade of a screwdriver as a lever, remove the O-ring from the chain cover. 3. Clean...
Flywheel — removal, inspection and installation Removing 1. Remove the gearbox and clutch. 2. Secure the flywheel against turning by placing a lock on the flywheel ring gear. 3. Place an alignment mark on...