General information about DOHC engine repair Engine with two overhead camshafts, four cylinders, mounted transversely on the front side of the car and gearbox on the left side. All main engine components...
Specifications Engine with four cylinders, two overhead camshafts driven by a toothed belt. Engine Engine code: – engine 1.6 l X16XEL – engine 1.8 l X18XE – engine 2.0 l...
Cylinder head cover — removal and installation Removing 1.6L engines 1. Remove the top section of the intake manifold. 2. Remove the high voltage wire ends from the spark plugs. 3. Loosen the clamps and...
Crankshaft pulley — removal and installation Removing Warning! A new bolt must be used to secure the pulley. 1. Raise the front of the car and secure it on stands. Remove the right wheel. 2. Remove the...
Casings of a gear belt — removal and installation Removing 1.6L engines Top casing 1. Remove the air filter cover. 2. Unscrew the screws securing the upper casing of the toothed belt to the rear casing and...
Toothed belt — removal and installation The location of the alignment marks of the pulleys of the camshafts and the crankshaft when installing the piston of the first cylinder at TDC in the...
Toothed belt pulleys, tensioner and idler pulley Camshaft pulley for 1.8 and 2.0 l engines Removing 1. Remove the toothed belt. Camshaft pulleys 2. To unscrew the bolt securing the camshaft pulley, fix the...
Replacing the camshaft oil seals 1. Remove the corresponding camshaft pulley. 2. Drill two small holes in the ends of the O-ring, screw in two self-tapping screws, and use pliers behind the...
Camshaft and pushers — removal and installation Camshaft bearing cap numbering sequence Location of identification marks on the camshaft bearing caps and on the cylinder head Places for applying a thin layer...
Cylinder head — removal and installation Cylinder head bolt tightening sequence Tightening the cylinder head bolts to the required torque Tightening the cylinder block mounting bolts by turning them...
Oil pan — removal and installation Removing 1. Remove the ground wire from the battery. 2. Raise the front of the car and secure it on stands. 3. Drain the engine oil, install a new washer and...
Oil pump — removal and installation Oil pump pressure relief valve 1. Plunger 2. Spring 3. Washer 4. Bolt Removing 1. Remove the toothed belt. 2. Remove the rear toothed belt cover. 3. Remove the...
Replacing crankshaft oil seals Right o-ring 1. Remove the crankshaft pulley. 2. Drill two small holes into the O-ring, located at diametrically opposite ends of the seal. Insert two...