| Engine | |
| Engine code: | |
| – 1.6 l engine |
X16XEL
|
| – 1.8 l engine |
X18XE
|
| – 2.0 l engine |
X20XEV
|
| Cylinder diameter: | |
| – 1.6 l engine |
79.0 mm
|
| – 1.8 l engine |
81.6 mm
|
| – 2.0 l engine |
86.0 mm
|
| Piston stroke: | |
| – 1.6 l engine |
81.5 mm
|
| – 1.8 l engine |
86.0 mm
|
| – 2.0 l engine |
86.0 mm
|
| Working volume: | |
| – 1.6 l engine |
1598 cm³
|
| – 1.8 l engine |
1799 cm³
|
| – 2.0 l engine |
1998 cm³
|
| Compression ratio: | |
| – 1.6 l engine |
10,5:1
|
| – 1.8 l engine |
10,8:1
|
| – 2.0 l engine |
10,8:1
|
| Power: | |
| – 1.6 l engine |
74 kW at 6200 rpm
|
| – 1.8 l engine |
85 kW at 5400 rpm
|
| – 2.0 l engine |
100 kW at 5600 rpm
|
| .Maximum torque: | |
| – 1.6 l engine |
150 Nm at 3200 rpm
|
| – 1.8 l engine |
170 Nm at 3600 rpm
|
| – 2.0 l engine |
188 Nm at 3200 rpm
|
| Cylinder firing order |
1–3–4–2 (cylinder N1 is located on the gear side
belt)
|
| Direction of rotation of the crankshaft |
Clockwise (if viewed from the toothed side
belt)
|
| Camshaft | |
| Axial play |
0.04 – 0.15 mm
|
| Cam lift: | |
| – inlet valve: | |
| 1.6L engine |
10.0 mm
|
| 1.8 and 2.0 l engine |
8.5 mm
|
| – exhaust valve: | |
| 1.6L engine |
10.0 mm
|
| 1.8 and 2.0 l engine |
8.0 mm
|
| Lubrication system | |
| Oil pump driven directly from the crankshaft | |
| Minimum allowable oil pressure at idle speed running and with a warm engine |
1.5 bar
|
| Clearance between pump gear teeth |
0.10 – 0.20 mm
|
| Axial clearance: | |
| – 1.6 l engine |
0.08 – 0.15 mm
|
| – 1.8 and 2.0 l engine |
0.03 – 0.10 mm
|
Tightening moments
| 1.6L engines | |
| Camshaft Bearing Cap Fastening Bolts |
8 Nm
|
| Head cover mounting bolts |
8 Nm
|
| Camshaft pulley mounting bolt: | |
| - stage 1 |
50 Nm
|
| - stage 2 |
turn to an angle of 60°
|
| - stage 3 |
turn by 15°
|
|
Connecting rod lower head cover fastening bolt: | |
| - stage 1 |
25 Nm
|
| - stage 2 |
turn to an angle of 30°
|
| Crankshaft pulley mounting bolt: | |
| - stage 1 |
95 Nm
|
| - stage 2 |
turn to an angle of 30°
|
| - stage 3 |
turn by 15°
|
| Crankshaft sensor mounting bolt |
8 Nm
|
| Cylinder head mounting bolts: | |
| - stage 1 |
25 Nm
|
| - stage 2 |
turn 90°
|
| - stage 3 |
turn 90°
|
| - stage 4 |
turn 90°
|
| - stage 5 |
turn to an angle of 45°
|
| Drive plate mounting bolts |
60 Nm
|
| Front and right powertrain support mounting bolts to the engine |
60 Nm
|
| Front and right powertrain suspension mounting nuts to the lower frame |
45 Nm
|
| Bolts securing the rear support of the power unit to the bracket |
45 Nm
|
| Bolts securing the rear support of the power unit to the frame |
20 Nm
|
| Torque Compensation Rod Bolts |
60 Nm
|
| Gearbox to engine mounting bolts: | |
| – M8 bolts |
20 Nm
|
| – M10 bolts |
40 Nm
|
| – M12 bolts |
60 Nm
|
| Flywheel mounting bolts: | |
| - stage 1 |
35 Nm
|
| - stage 2 |
turn to an angle of 30°
|
| - stage 3 |
turn by 15°
|
| Main bearing cap mounting bolts: | |
| - stage 1 |
60 Nm
|
| - stage 2 |
turn to an angle of 60°
|
| - stage 3 |
turn by 15°
|
| Oil pump mounting bolts |
6 Nm
|
| Oil pump cover mounting screws |
6 Nm
|
| Pump relief valve mounting bolt |
30 Nm
|
| Oil receiver mounting bolts |
8 Nm
|
| Oil pan mounting bolts: | |
| – fastening the oil pan to the cylinder block |
10 Nm
|
| – gearbox mounting bolts: | |
| M8 |
20 Nm
|
| M10 |
40 Nm
|
| Oil drain plug |
45 Nm
|
| Upper and lower timing belt covers |
4 Nm
|
| Rear timing belt cover |
6 Nm
|
| Tensioner mounting bolts |
20 Nm
|
| Engines 1.8 and 2.0 l | |
| Camshaft Bearing Cap Fastening Bolts |
8 Nm
|
| Head cover mounting bolts |
8 Nm
|
| Camshaft Pulley Mounting Bolts: | |
| - stage 1 |
50 Nm
|
| - stage 2 |
turn to an angle of 60°
|
| - stage 3 |
turn by 15°
|
| Connecting rod lower head bearing cap mounting bolts: | |
| - stage 1 |
35 Nm
|
| - stage 2 |
turn to an angle of 45°
|
| - stage 3 |
turn by 15°
|
| Crankshaft pulley mounting bolt |
20 Nm
|
| Crankshaft timing pulley mounting bolt: | |
| - stage 1 |
130 Nm
|
| - stage 2 |
turn to an angle of 40 to 50°
|
| Cylinder head mounting bolts: | |
| - stage 1 |
25 Nm
|
| - stage 2 |
turn 90°
|
| - stage 3 |
turn 90°
|
| - stage 4 |
turn 90°
|
| - stage 5 |
turn by 15°
|
| Drive plate mounting bolts |
60 Nm
|
| Front right powertrain suspension: | |
| - bolts for mounting the suspension to the engine |
60 Nm
|
| – suspension mounting bolts to the lower frame |
45 Nm
|
| Rear support: | |
| - mounting bolts to the bracket |
45 Nm
|
| - mounting bolts to the lower frame |
20 Nm
|
| - gearbox mounting bolts |
60 Nm
|
| Gearbox to engine mounting bolts: | |
| – M8 bolts |
20 Nm
|
| – M10 bolts |
40 Nm
|
| – M12 bolts |
60 Nm
|
| Flywheel mounting bolts: | |
| - stage 1 |
35 Nm
|
| - stage 2 |
turn to an angle of 30°
|
| - stage 3 |
turn by 15°
|
| Main bearing cap mounting bolts: | |
| - stage 1 |
50 Nm
|
| - stage 2 |
turn to an angle of 45°
|
| - stage 3 |
turn by 15°
|
| Oil pump mounting bolts |
8 Nm
|
| Oil pump cover mounting bolts |
6 Nm
|
| Oil pump relief valve mounting bolts |
30 Nm
|
| Bolts securing the mesh filter to the oil pump |
8 Nm
|
| Oil pan mounting bolts: | |
| - stage 1 |
8 Nm
|
| - stage 2 |
turn to an angle of 30°
|
| Drain plug in the pan |
10 Nm
|
| Timing belt guards |
6 Nm
|
| Timing Belt Tensioner Mechanism |
20 Nm
|
[Material published on the website: OpelBook]

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