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  • Replacing brake hoses

Replacing brake hoses (Opel Astra J)

            0

There are four brake hoses used on a car:

There are four brake hoses used on a car:


two (front) for connecting pipelines to the working cylinders of the front brake mechanisms..

two (front) for connecting pipelines to the working cylinders of the front brake mechanisms..


...and two (rear) for connecting the pipelines to the working cylinders of the rear brake mechanisms. Moreover, the rear hoses are a non-separable unit equipped with a mounting bracket and replaceable only as an assembly.

To replace the brake hose of the brake mechanism front wheel do the following.

1. For ease of work, remove the front wheel on the side of the hose being replaced.

1. For ease of work, remove the front wheel on the side of the hose being replaced.


2. Unscrew the union bolt securing the lower end of the brake hose to the caliper…



2. Unscrew the union bolt securing the lower end of the brake hose to the caliper…


3. …and disconnect the hose from the caliper.

Plug the hose end holes in any way possible to prevent brake fluid from leaking out.

Plug the hose end holes in any way possible to prevent brake fluid from leaking out.


The hose tip is sealed with copper washers on both sides. Replace the washers with new ones each time you disassemble the connection.

The hose tip is sealed with copper washers on both sides. Replace the washers with new ones each…


4. Remove the brake hose retainer from the slot in the bracket on the shock absorber strut.



4. Remove the brake hose retainer from the slot in the bracket on the shock absorber strut.


5. Unscrew the nut securing the tube to the upper end of the hose.

5. Unscrew the nut securing the tube to the upper end of the hose.


6. Remove the upper end of the hose from the bracket hole on the body and its spring retainer and remove the hose.

Note: To prevent the hydraulic fluid from completely leaking out, immediately plug the tube opening using any available method. Air bleed valve protective caps are very suitable for this purpose.


Note: To prevent the hydraulic fluid from completely leaking out, immediately plug the tube opening…


7. If replacement is necessary, remove the spring retainer of the hose tip from the tube nut.



8. Install the new hose in the reverse order of removal.

Caution! Make sure that the hose is not twisted along the axis when installed.


9. Replace the second front hose in the same way.

10. After replacing the hoses, bleed the brake system (see Bleeding the hydraulic brake system).

To replace the brake hose of the brake mechanism rear wheel do the following.

1. For ease of work, remove the rear wheel from the side of the hose being replaced.

1. For ease of work, remove the rear wheel from the side of the hose being replaced.


2. Unscrew the union bolt securing the lower end of the brake hose to the caliper…

2. Unscrew the union bolt securing the lower end of the brake hose to the caliper…


3. …and disconnect the hose from the caliper.

Plug the hose end holes in any way possible to prevent brake fluid from leaking out.

Plug the hose end holes in any way possible to prevent brake fluid from leaking out.


The hose tip is sealed with copper washers on both sides. Replace the washers with new ones each time you disassemble the connection.



The hose tip is sealed with copper washers on both sides. Replace the washers with new ones each…


4. Loosen the bolt securing the brake hose bracket to the rear suspension beam…

4. Loosen the bolt securing the brake hose bracket to the rear suspension beam…


5. …unscrew the bolt…

5. …unscrew the bolt…


6. …and detach the bracket from the beam.

6. …and detach the bracket from the beam.


7. Unscrew the nut securing the tube to the front end of the hose.



7. Unscrew the nut securing the tube to the front end of the hose.


Material published on the website OPELBOOK.ru

8. Remove the upper end of the hose from the bracket hole on the body and its spring retainer and remove the hose.

Note: To prevent the hydraulic fluid from completely leaking out, immediately plug the tube opening using any available method. Air bleed valve protective caps are very suitable for this purpose.


9. If replacement is necessary, remove the spring retainer of the hose tip from the tube nut.

10. Install the new hose in the reverse order of removal.

Caution! Make sure that the hose is not twisted along the axis when installed.


11. Replace the second rear hose in the same way.

12. After replacing the hoses, bleed the brake system (see Bleeding the hydraulic brake system).


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
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Previous articles
Opel Astra J: Brake system
Next articles

General information about replacing brake hydraulic hoses and tubes
Replacing the brake booster
Replacing the master brake cylinder
Replacing the brake master cylinder reservoir
Replacing brake fluid
Bleeding the hydraulic brake system
Replacing brake pipes
Removal and installation the brake pedal
Replacing the brake pads of the front wheel brake mechanism
Replacing the front wheel brake caliper
Replacing the brake disc of the front wheel brake mechanism
Replacing the brake pads of the rear wheel brake mechanism


See similar ones from other Opel car manuals:
▶ Checking the condition and replacing brake lines and hoses Opel Corsa B (1993-2000)
▶ Replacing brake hoses Opel Insignia A (2008-2017)
▶ Checking the condition and replacing brake lines and hoses Opel Vectra C (2002-2008)
▶ Replacing brake pads Opel Kadett E (1984-1995)
▶ Brake pipes and hoses — removal and installation Opel Omega A (1986-1993)
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