Note: Before you begin, see. Chapter 3.
In addition to the "compact" series generators
Removal
1. Disconnect the wiring from the battery.
2. Disconnect the main air duct from the air cleaner, air block or throttle body, depending on the model, and remove it for better access.
3. Disconnect the electrical wiring at the rear of the generator, making a note of their location (see illustration).
4. Remove the drive belt (Chapter 8).
5. Unscrew the two mounting bolts and nuts, remove the washers and bushings, remembering their location. Note the location of the ground strap (see illustration).
6. Remove the generator.
Installation
7. Perform installation in reverse order, paying attention to the following.
8. Clamp the ground cable with the upper mounting bolt.
9. Install and tension the drive belt (Chapter 8).
Generators of the "compact" series
Removal
10. Disconnect the negative cable from the battery.
11. Remove the air intake line and, if necessary for better access, the air cleaner assembly.
12. Mark the direction of rotation of the alternator drive belt with chalk.
13. Using a wrench or Allen key, turn the automatic tension roller clockwise (if you look from the right side of the car) and lock it in this position. After loosening the drive belt tension, remove it from the generator pulley, then allow the tensioner to return to its original position.
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14. Disconnect the electrical wiring at the rear of the generator.
15. Loosen and remove the lower generator mounting bolt, loosen both upper bolts that secure the generator brackets to the engine.
16. Loosen and remove both bolts that secure the alternator to the mounting brackets, noting the location of the bolts as they are different lengths. Remove the alternator from the engine.
Installation
17. Install in reverse order. Tighten the mounting bolts to the specified tightening torque Specifications, and install the drive belt as described in Chapter 8.
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