cylinder head | |
Maximum allowable flatness of the bottom surface of the head cylinder block |
0.05mm
|
Cylinder head height |
134 mm
|
Valve seat width: | |
- inlet valve |
1.0 - 1.5 mm
|
- Exhaust valve |
1.7 - 2.2 mm
|
valves | |
Valve guide height in cylinder head |
13.70 – 14.00 mm
|
Valve stem diameter: | |
- inlet valve: | |
nominal (K) |
5.955 – 5.970 mm
|
1st enlarged size (0.075 mm - K1) |
6.030 – 6.045 mm
|
2nd enlarged size (0.150 mm - K2) |
6.105 – 6.120 mm
|
- Exhaust valve: | |
nominal (K) |
5.945 – 5.960 mm
|
1st enlarged size (0.075 mm - K1) |
6.020 – 6.035 mm
|
2nd enlarged size (0.150 mm - K2) |
6.095 – 6.110 mm
|
Valve stem outlet |
less than 0.03mm
|
Valve guide bore diameter: | |
- nominal (K) |
6.000 to 6.012 mm
|
– 1st enlarged size (0.075 mm - K1) |
6.075 – 6.090 mm
|
– 2nd enlarged size (0.150 mm - K2) |
6.150 – 6.165 mm
|
Clearance between stem and valve guide: | |
- inlet valve |
0.030 – 0.057 mm
|
- Exhaust valve |
0.040 – 0.067 mm
|
Valve length: | |
- new |
102.0 mm
|
– minimum |
101.7 mm
|
Valve disc diameter: | |
- inlet valve |
31.9 – 32.1 mm
|
- Exhaust valve |
28.9 to 29.1 mm
|
Cylinder block | |
Maximum allowable out-of-flatness |
0.05 mm
|
Cylinder diameters: | |
– standard (1.8 liter engine): | |
size group 8 |
81.575 to 81.585 mm
|
size group 99 |
81.585 to 81.595 mm
|
size group 00 |
81.595 to 81.605 mm
|
size group 01 |
81.605 to 81.615 mm
|
size group 02 |
81.615 to 81.625 mm
|
- enlarged size (0.5 mm) |
82.065 to 82.075 mm
|
– standard (2.0 liter engine): | |
size group 8 |
85.975 to 85.985 mm
|
size group 99 |
85.985 to 85.995 mm
|
size group 00 |
85.995 to 86.005 mm
|
size group 01 |
86.005 to 86.015 mm
|
size group 02 |
86.015 to 86.025 mm
|
- enlarged size (0.5 mm) |
86.465 to 86.475 mm
|
Maximum ovality of cylinder diameter |
0.013 mm
|
Maximum taper of the cylinder |
0.013 mm
|
Pistons and rings | |
Piston diameter: | |
– standard (1.8 liter engine): | |
size group 8 |
81.555 – 81.565 mm
|
size group 99 |
81.565 – 81.575 mm
|
size group 00 |
81.575 – 81.585 mm
|
size group 01 |
81.585 – 81.595 mm
|
size group 02 |
81.595 – 81.605 mm
|
- enlarged size (0.5 mm) – size group 7 + 0.5 |
82.045 – 82.055 mm
|
– standard (2.0 liter engine): | |
size group 8 |
85.955 to 85.965 mm
|
size group 99 |
85.965 to 85.975 mm
|
size group 00 |
85.975 to 85.985 mm
|
size group 01 |
85.985 to 85.995 mm
|
size group 02 |
85.995 to 86.005 mm
|
- enlarged size (0.5 mm) – size group 7 + 0.5 |
86.445 – 86.455 mm
|
Piston clearance in cylinder |
0.02 - 0.04 mm
|
Piston ring gaps (installed in a hole): | |
- top and bottom sealing rings |
0.3 – 0.5 mm
|
- oil scraper ring |
0.4 – 1.4 mm
|
Piston ring thickness: | |
- top and bottom seals rings |
1.5mm
|
- oil scraper ring |
3.0mm
|
Piston ring clearance in the piston |
N/ A
|
piston pins | |
Diameter |
21 mm
|
Length: | |
– 1.8 liter engines |
56.0 mm
|
– 2.0 liter engines |
61.5 mm
|
Piston pin clearance in the piston |
0.011 – 0.014 mm
|
connecting rod | |
Lateral clearance of the lower head of the connecting rod |
0.07 - 0-24 mm
|
Crankshaft | |
Axial play |
0.05 – 0.15 mm
|
Diameters of main journals: | |
– standard: | |
1st size group (white) |
57.974 – 57.981 mm
|
2nd size group (green) |
57.981 – 57.988 mm
|
3rd size group (brown) |
57.988 – 57.995 mm
|
– 1st reduced (0.25mm) |
57.732 – 57.745 mm
|
– 2nd reduced (0.50 mm) |
57.482 – 57.495 mm
|
Connecting rod diameters: | |
– standard |
48.970 – 48.988 mm
|
– 1st reduced (0.25mm) |
.48.720 – 48.738 mm
|
– 2nd reduced (0.50 mm) |
48.470 – 48.488 mm
|
Maximum ovality |
0.04 mm
|
Maximum taper |
N/ A
|
Operating clearance of the main bearing |
0.015 – 0.040 mm
|
Connecting Rod Bearing Working Clearance |
0.006 – 0.031 mm
|
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