Warning! When installing the crankshaft bearing caps, new bolts must be used.
1.6L petrol engine
1. Remove the oil pump and flywheel.
2. Remove pistons and connecting rods.
3. Check crankshaft end play.
4. Label the main bearing caps 1 to 5.
5. Gradually and sequentially unscrew the bolts securing the main bearing caps.
6. Remove the main bearing caps along with the liners.
7. Remove the crankshaft and remove the crankshaft rear oil seal.
8. Remove the upper main bearing shells.
1.8 and 2.0 L petrol engines
9. Remove flywheel and oil pump.
10. Unscrew screws and remove a partition from the base of the block of cylinders.
11. Evenly and gradually unscrew the bolts securing the main bearing block from the cylinder block.
12. Remove pistons and connecting rods.
13. Check crankshaft end play.
14. Label the main bearing caps 1 to 5.
15. Gradually and sequentially unscrew the bolts securing the main bearing caps.
16. Remove the main bearing caps along with the liners.
17. Remove the crankshaft and remove the crankshaft rear oil seal.
18. Remove the upper main bearing shells.
Diesel engines 1.7 l
19. Remove the flywheel and unscrew the oil pump cover bolt on the right side of the engine block.
20. Unscrew bolts and remove a back cover of a cranked shaft.
21. Remove pistons and connecting rods.
22. Check crankshaft end play.
23. Label the main bearing caps 1 to 5.
24. Gradually and sequentially unscrew the bolts securing the main bearing caps.
25. Remove the main bearing caps along with the liners.
26. Remove the crankshaft and remove the rear crankshaft oil seal.
27. Remove the upper main bearing shells.
28. Remove the thrust washers located on both sides of the main bearing cap N2.
Diesel engine 2.0L
29. Remove the crankshaft sprocket, chains and flywheel.
30. Loosen the bolts evenly and gradually and remove the main bearing block from the base of the main bearing caps.
31. Remove pistons and connecting rods.
32. Check crankshaft end play.
33. Label the main bearing caps from 1 to 5 (on 2.0l diesel engines, only bearing caps N1 and 2 are factory marked).
34. Gradually and sequentially unscrew the bolts securing the main bearing caps.
35. Remove the main bearing caps along with the liners.
36. Remove the crankshaft and remove the rear crankshaft oil seal. Remove the upper main bearing shells.
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