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Astra F (1991-1998, petrol) Astra G (1998-2004, petrol) Astra G (1998-2004) Astra H (2004-2009) Astra J (2009-2015, petrol)
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  • Clutch. General information

Clutch. General information (Opel Astra H)

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1. All models equipped with a manual transmission use a single-plate dry clutch with a diaphragm spring. The hub of the friction (driven) disk is equipped with longitudinal splines that engage with the splines of the transmission primary shaft journal. The friction and pressure plates of the clutch are held in contact with each other by the force developed by the diaphragm spring of the pressure plate. The design of the clutch and its drive is shown in the accompanying illustration.

1.1 Design of the clutch and its drive components

1.1 Design of the clutch and its drive components
1 Clutch release drive hydraulic line
2 Damper
3 Hose connecting the master cylinder to the reservoir
4 Clutch master cylinder push rod
5 Clutch pedal bracket
6 Clutch pedal position sensor switch (models with tempostat)
7 Sealing ring
8 Assembling the clutch slave cylinder with release bearing
9 Hydraulic line
10 Clutch basket mounting bolt
11 Assembling the clutch basket with the pressure plate
12 Slave (friction) clutch disc
13 Guide bushing
14 Union nut


2. The clutch is released hydraulically. The release drive consists of a clutch pedal, a main hydraulic cylinder with a reservoir, connecting lines and a slave cylinder combined with a release bearing, mounted directly on the input shaft of the gearbox (see illustration 1.1).



Note: The reservoir is common to the clutch and service brake system drives.


3. Models with Easytronic have special drive and layout features. The clutch of these models is equipped with a control module and a separate reservoir for hydraulic fluid (see accompanying illustration).

1.3 Easytronic system layout
1.3 Easytronic system layout
1 Gear Shift Module
2 Easytronic system cable channel
3 Brake fluid reservoir
4 Clutch control module
5 Clutch hydraulic line supply hose
6 Clutch control module mounting plate
7 Return hydraulic line


4. When the corresponding pedal is depressed, the hydraulic pressure in the system tract rises, which is then applied to the release bearing mounted in the slave cylinder. The bearing, under the influence of the hydraulic force, is pressed against the petals of the diaphragm spring of the pressure plate in the clutch basket. By bending, the spring interrupts the contact of the pressure and driven disks, releasing the latter.


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Checking the article: Simonov Timofey

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Previous articles
Opel Astra H: Mechanical gearbox
Next articles

Manual Transmission and Clutch Specifications
Removal and installation the clutch master cylinder
Removal and installation the clutch slave cylinder assembly with release bearing
Bleeding air from the hydraulic circuit of the clutch release drive
Removal and installation the clutch pedal
Removal, inspection and installation of clutch components
Removal and installation the Easytronic clutch control module


See similar ones from other Opel car manuals:
▶ Checking the clutch pedal adjustment Opel Corsa B (1993-2000)
▶ Brake and clutch fluids Opel Insignia A (2008-2017)
▶ Clutch Opel Kadett E (1984-1995)
▶ Clutch specifications Opel Omega A (1986-1993)
▶ Checking the clutch cable Opel Vectra A (1988-1995, petrol)
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Astra J (2009-2015, petrol) 
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Astra F (1991-1998, petrol) 
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