Some of the vehicles in question are equipped with 4-cylinder overhead valve engines with two camshafts and in-line cylinder arrangement. Transverse engines, with. The transmission is mounted on the left side of the engine. The cylinder block is cast from an aluminum alloy, the cylinders are sleeved, the cylinder liners are dry (i.e. they do not come into contact with the coolant). The crankshaft has 5 bearings. The axial play of the crankshaft is adjusted by selecting thrust half rings installed next to the 3rd main bearing. The connecting rod bearings consist of two liners inserted into the connecting rod and into the connecting rod cap. The connecting rods are connected to the pistons using pins that move freely in the connecting rod head and are installed with tension in the pistons. The camshaft supports are beds made in the cylinder head. Automatic valve adjustment is provided by hydraulic tappets. The oil pump is mounted in the front part of the engine. The coolant pump is driven by a toothed belt of the camshaft.
Types of repair work performed without removing the engine from the car
The following work can be performed without removing the engine from the vehicle.
1) Cylinder head - removal and installation
2) Camshaft belt - removal and installation
3) Camshaft and crankshaft seals - replacement
4) Camshaft and tappets - removal and installation
5) Oil pan - removal and installation.
6) Connecting rods and pistons - removal and installation
7) Oil pump - removal and installation
It is recommended to replace pistons and connecting rods after removing the engine.
Description of engines (Opel Astra G)
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Opel Astra G: Twin shaft engines
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Compression — the order of testing and interpretation of the obtained results
The order of setting the piston of the 1st cylinder at TDC of the compression stroke
Cylinder Head Cover — Removal and Installation
Crankshaft pulley — removal and installation
Timing Belt Covers — Removal and Installation
Timing Belt for Camshaft Drive — Removal and Installation
The order of setting the piston of the 1st cylinder at TDC of the compression stroke
Cylinder Head Cover — Removal and Installation
Crankshaft pulley — removal and installation
Timing Belt Covers — Removal and Installation
Timing Belt for Camshaft Drive — Removal and Installation
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