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Astra F (1991-1998, petrol) Astra G (1998-2004, petrol) Astra G (1998-2004) Astra H (2004-2009) Astra J (2009-2015, petrol)
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  • Clutch design features

Clutch design features (Opel Astra J)

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Opel Astra J vehicles equipped with a manual transmission are equipped with a dry single-plate clutch with a central diaphragm spring (Fig. 1).

Fig. 1. Clutch: 1 – flywheel; 2 – driven disk; 3 – clutch housing with pressure plate; 4 –…

Fig. 1. Clutch: 1 – flywheel; 2 – driven disk; 3 – clutch housing with pressure plate; 4 – diaphragm spring


Fig. 1. Clutch: 1 – flywheel; 2 – driven disk; 3 – clutch housing with pressure plate; 4 –…


The pressure plate is mounted in a stamped steel casing 3 (Fig. 1), attached with six bolts to the engine flywheel 1.

The pressure plate is mounted in a stamped steel casing 3 (Fig. 1), attached with six bolts to the…


Driven disk 2 is mounted on the splines of the primary shaft of the gearbox and is clamped by diaphragm spring 4 between the flywheel and the pressure plate.



The clutch release bearing 2 (Fig. 2) is structurally combined with the working cylinder 3, attached with three bolts 4 to the clutch housing 1.

Fig. 2. Clutch release bearing combined with the clutch release drive slave cylinder: 1 – clutch…

Fig. 2. Clutch release bearing combined with the clutch release drive slave cylinder: 1 – clutch housing; 2 – clutch release bearing; 3 – clutch release drive slave cylinder; 4 – clutch release drive slave cylinder mounting bolts


The hydraulic clutch release drive consists of the following elements…

The hydraulic clutch release drive consists of the following elements…


…the master cylinder installed in the engine compartment…

…the master cylinder installed in the engine compartment…


…working cylinder 3 (see fig. 2), combined with the clutch release bearing…



…working cylinder 3 (see fig. 2), combined with the clutch release bearing…


…a pipeline consisting of a hose A and tubes B…

…a pipeline consisting of a hose A and tubes B…


…and the clutch pedal, the bracket of which, common with the brake pedal, is attached with nuts to the front shield of the body.

…and the clutch pedal, the bracket of which, common with the brake pedal, is attached with nuts to…


The clutch release master cylinder rod is connected to the pedal by a special plastic spring retainer.

Note: For clarity, shown with the pedal unit removed.




The master cylinder is connected by a hose to a reservoir mounted on the master brake cylinder (the reservoir is common for both main cylinders). The hydraulic clutch release drive uses brake fluid. The clutch release drive cannot be adjusted; it is only possible to check the clutch pedal stroke to determine the technical condition of the clutch.

Useful tips



To ensure that the clutch serves you for a long time and without failure, do not keep your foot on the clutch pedal all the time. This bad habit is often acquired during driving lessons at driving schools out of fear of not having time to disengage the clutch when the car stops. In addition to the rapid fatigue of the foot, which is always above the pedal, the clutch is at least slightly pressed, and the driven disk slips and wears out. In addition, although the release bearing is designed to operate in the constant rotation mode, when the pedal is pressed slightly, it is under increased load, and its service life is reduced. For the same reason, we do not recommend keeping the clutch in the disengaged state for a long time (for example, in traffic jams). If you don't have to move off right away, it's better to put the gearbox in neutral and release the pedal.

Clutch slippage can be easily determined using a tachometer. If, while driving, when you sharply press the accelerator pedal, the revs increase sharply, and then drop a little and the car begins to accelerate, the clutch requires repair.

(Material published on the website: «OpelBook.ru»)


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Opel Astra J: Clutch
Next articles

Possible clutch malfunctions
Checking the Clutch Release Pedal Travel
Bleeding the clutch release hydraulic drive
Replacing the working fluid in the clutch release hydraulic drive
Removal and installation the clutch
Replacing the clutch release drive slave cylinder with bearing


See similar ones from other Opel car manuals:
▶ Design of the clutch and its drive components Opel Corsa B (1993-2000)
▶ Design features and operating principle Opel Kadett E (1984-1995)
▶ Description of the clutch design Opel Vectra C (2002-2008)
▶ Clutch — design description Opel Zafira A (1999-2005, petrol)
▶ Features of the lighting system Opel Insignia A (2008-2017)
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Astra J (2009-2015, petrol) 
  • General information
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  • Faults en route
  • Maintenance
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Astra H (2004-2009) 
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  • Troubleshooting
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  • Engine repair
  • Cooling and heating
  • Power and exhaust system
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Astra G (1998-2004) 
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Astra G (1998-2004, petrol) 
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  • Single shaft engines
  • Twin shaft engines
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  • Wiring diagrams Opel Astra
  • Wiring diagrams Opel Zafira
Astra F (1991-1998, petrol) 
  • General information
  • Maintenance
  • Power unit
  • Engine in car
  • Engine removed
  • Cooling system
  • Heating and ventilation
  • Fuel supply (carburetor)
  • Fuel supply (injector)
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  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
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  • Electrical circuits
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