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Astra F (1991-1998, petrol) Astra G (1998-2004, petrol) Astra G (1998-2004) Astra H (2004-2009) Astra J (2009-2015, petrol)
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  • Cylinder head assembly

Cylinder head assembly (Opel Astra G)

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1. Regardless of whether the head was sent to the shop for valve service or not, before proceeding with its assembly, carefully check the cleanliness of all components once again.

2. After the head is returned from the workshop, the valves and associated components will already be installed. In this case, you should skip the procedures of the next two paragraphs and immediately proceed to the actions described below (see paragraph 5).

3. On diesel engines lubricate the valve stems with thin oil and insert them into their guide bushings.

3. On diesel engines lubricate the valve stems with thin oil and insert them into their guide…


4. Install the valve spring seats.

4. Install the valve spring seats.


5. On gasoline engines install the spring seats, then, after dipping it in clean engine oil, place the oil-deflecting cap on the guide sleeve of the first valve - act very carefully, trying not to damage the sealing edges of the cap. Pressing the cap onto the sleeve is done using a cylindrical mandrel, which can be a replaceable socket head of the appropriate size, or a section of pipe of a suitable diameter.



5. On gasoline engines install the spring seats, then, after dipping it in clean engine oil, place…


6. On diesel engines repeat the procedures of the previous paragraph (the oil deflector cap is first placed on the valve stem, then on the guide sleeve).

7. Using a special tool, compress the spring by lowering the plate, then install the split lock crackers into the open upper groove on the valve stem. In order to temporarily fix the crackers until the tool is released, lubricate them from the inside with consistent grease. Slowly release the spring and make sure that the crackers are securely seated.

7. Using a special tool, compress the spring by lowering the plate, then install the split lock…


Typically, springs are installed in coils with a reduced pitch towards the head.


8. On dOHC engines install the valve lifters and camshafts in place.

9. On sOHC engines install the camshaft, hydraulic tappet assemblies and valve actuator levers.

10. Make sure that the old components removed from the head and intended for further use are installed strictly in their original places.


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Previous articles
Opel Astra G: Engine repair
Next articles

Cleaning and checking the condition of the cylinder head
Disassembling the cylinder head
Engine disassembly sequence
Alternative options for engine repair schemes
Removal, disconnecting and installing the engine
Removal the power unit from the car — methods and precautions
Removal connecting rod and piston assemblies
Removal the crankshaft
Cleaning and checking the condition of the cylinder block
Honing of cylinder mirrors
Checking the condition of the connecting rod and piston group components
Checking the condition of the crankshaft


See similar ones from other Opel car manuals:
▶ Removal and installation the cylinder head Opel Corsa B (1993-2000)
▶ Cylinder head cover Opel Insignia A (2008-2017)
▶ Cylinder head specifications Opel Kadett E (1984-1995)
▶ Cylinder head — removal and installation with engine in car Opel Omega A (1986-1993)
▶ Cylinder head — removal and installation (engine in a car) Opel Vectra A (1988-1995, petrol)
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Astra J (2009-2015, petrol) 
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Astra G (1998-2004) 
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