Removing
Open the hood.
Disconnect the battery.
Disconnect the ground clamp from the ground terminal.
Place a drain container underneath.
Relieve fuel pressure using special tool KM-J-34730-91 through the test port.
Note. Collect escaping fuel in a suitable container - follow safety regulations and national laws.
Open both rear doors
Remove the bench seat.
Pull out 2 release brackets.
Remove from the bracket in the direction of the arrows in 2 places.
Remove the bench seat from the vehicle.
Remove the cover.
Bend the soundproofing and open the cover.
Disconnect the wiring harness connector.
Mark the fuel lines and remove them using the special tool KM-796-A.
Close the fuel lines with the plugs of the special tool KM 807 and KM 6015.
Note. Make sure that the KM 797 special tool is properly and securely installed.
Loosen the retaining ring of the cover using the special tool KM 797.
Note. Rotate counterclockwise.
Carefully lift the module cover upwards.
Note. Be careful not to damage the wires and hoses.
Disconnect the 2 wire harness connectors from the cover.
Note. Special tool KM-6391-1 must be installed so that the sensor in the tank moves vertically. Install special tool 4 KM-6391-1 and remove the module.
Remove the module using the KM 6391 special tool.
Install special tool 4 KM 6391 on the module as shown in the figure.
Release the module by pressing the special tool and remove it.
Remove the module from the fuel tank.
Remove the fuel level sensor and release the holders.
Note. Do not pull on the fuel level sensor shaft.
Gently pull out of the guide in the direction of the arrow.
Installation
Install the fuel level sensor.
Install in the guide.
Install the module.
Install in 4 clips 1.
Note. The latches should click into contact.
Connect 2 wire harness connectors with cover.
Close the module cover with a locking disk.
Install the cover with a new gasket using the KM 797 special tool.
Rotate clockwise.
Connect the fuel lines and connect the quick coupler.
Connect the wire harness connector.
Close the lid.
Fold aside the soundproofing.
Install the rear bench seat.
Fasten 2 clips.
Press down and lock in place.
Close both rear doors.
Connect the battery.
Connect the ground clamp to the ground terminal.
Program the volatile memory.
Close the hood.
Visitor comments