Removing
Open the hood.
Disconnect the battery terminals.
Note. On vehicles from model year 2004 with vehicle stability control, each time the battery is disconnected, the steering wheel angle sensor loses its basic setting. It needs to be recalibrated.
Dismantle the ground wire.
Disconnect the outlet pipe from the end panel.
Remove the front wheel on the right.
Raise the vehicle.
Remove the right front wheel.
Loosen 4 mounting screws.
Raise the vehicle.
Remove the air duct on the right.
Loosen 3 fixing screws (arrows).
Remove the poly V-belt cover.
Loosen the 3 fixing screws 1.
Remove clamp 2.
Remove the V-ribbed belt.
Note. Designate the direction of rotation.
Tighten the V-ribbed belt tensioner using tool KM-913-A 2 in the direction of the arrow.
Insert tool KM-61301.
Lower the car.
Remove the engine cover.
Unscrew the oil filler pipe in the cap.
Loosen 2 mounting screws.
Screw the oil filler pipe into the cap.
Remove the air filter housing 1.
Disconnect the 2 hot film mass air flow meter harness connectors (4), tank ventilation valve 2.
Remove the tank vent valve from the clips.
Remove the suction hose.
Remove the engine ventilation hose 3.
unscrew the screw (arrow).
Remove the wiring harness from the alternator trim.
Remove the evaporative fuel hose.
Remove the pressure plate from the generator.
Dismantle the ground wire 1 - unscrew the fastening nut 2.
Loosen the fixing screw 3.
Unscrew 2 fastening screws 4, 5.
Raise the vehicle.
Remove the V-ribbed belt tensioner.
Tighten the V-ribbed belt tensioner.
Remove tool KM-6130 2.
Loosen the tension in the V-ribbed belt tensioner.
Loosen screw 1.
Disconnect the 2 harness connectors for the lambda sensor, catalytic converter control unit 4, oil pressure switch 3.
Loosen the generator mountings.
Disconnect the alternator bracket.
Unscrew the 2 fixing screws at the top 1.
Unscrew fastening nut 2.
Remove the alternator bracket.
Loosen the screw.
Remove the alternator screw.
Remove the mounting clip.
Brake line, fuel line.
Remove the generator.
Remove the generator wiring harness - unscrew 2 nuts 1.
Remove the alternator through the wheel arch.
Remove the cover.
Loosen screw 2.
Remove 2 nuts 1.
Remove the cover.
Remove the regulator.
Loosen 3 fixing screws (arrows).
Installation
Attach the regulator.
Tighten 2 nuts.
Mount the cover.
Tighten 2 nuts.
Tighten the 2 mounting bolts.
Install the generator.
Insert generator.
Install the alternator wiring harness - screw in the 2 nuts.
Insert generator bracket.
Insert the generator screw - tighten the fastening nut.
Tighten the screw.
Insert the mounting clip.
Lower the car.
Install the generator pressure plate.
Dismantle the ground wire - tighten the fastening nut, 2 fastening bolts, tighten the support bolt to 20 Nm.
Attach the wiring harness bracket.
Tighten the screw to 20 Nm.
3raise the vehicle.
Attach the generator.
Tighten the fastening nut to 35 Nm.
Fasten the generator bracket - tighten the 2 fastening bolts to 35 Nm.
Attach 2 wire harness connectors.
Install the V-ribbed belt tensioner.
tighten screw (35 Nm).
Tighten the V-ribbed belt tensioner using tool KM-913-A.
Insert tool KM-6130.
Install poly V-belt.
Note. Observe direction of rotation and installation position.
Loosen the poly V-belt tensioner using tool KM-913-A.
Remove KM-6130.
Clamp the outlet pipe.
Install poly V-belt cover.
Tighten 3 mounting bolts.
Insert clip.
Install the air duct on the right.
Tighten 3 mounting bolts.
Lower the car.
Install the right front wheel.
Tighten 4 mounting bolts.
Lower the car.
Attach the right front wheel.
Tighten 4 mounting bolts to 110 Nm.
Install the air filter housing.
Tighten the screw.
Install the suction hose.
Install the engine ventilation hose.
Lock the tank vent valve.
Attach 2 wire harness connectors.
Install the engine cover.
Unscrew the oil filler pipe in the cap.
Insert retaining tabs.
Tighten the screws (8 Nm).
Screw the oil filler pipe into the cap.
Connect the battery to the terminals.
Calibrate the steering angle sensor.
Turn on the ignition.
Move the steering wheel from the extreme right position to the extreme left position once.
Program the volatile memory.
Close the hood.
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