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Astra F (1991-1998, petrol) Astra G (1998-2004, petrol) Astra G (1998-2004) Astra H (2004-2009) Astra J (2009-2015, petrol)
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  • Checking the cooling system hoses and connections

Checking the cooling system hoses and connections (Opel Astra J)

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Checking the cooling system hoses and connections


1. Open the hood and inspect the underhood space. When inspecting the engine, pay attention to the presence of coolant in the expansion tank, the integrity of the rubber hoses, and the radiator.

Note: A burst hose can be temporarily repaired using adhesive tape. Reinforced adhesive tape is especially good for this purpose (for example, silver color), which can be purchased at auto stores.


Note: A burst hose can be temporarily repaired using adhesive tape. Reinforced adhesive tape is…


2. Inspect the connections to the radiator supply…

2. Inspect the connections to the radiator supply…


3. …and the discharge hoses.



3. …and the discharge hoses.


4. Inspect the connections of the cooling system hoses to the heater radiator pipes…

4. Inspect the connections of the cooling system hoses to the heater radiator pipes…


5. …and with the thermostat module pipes.

5. …and with the thermostat module pipes.


6. Check the tightness of the hose connections to the water pump and tee…

6. Check the tightness of the hose connections to the water pump and tee…


7. …with thermostat…



7. …with thermostat…


8. …expansion tank…

8. …expansion tank…


9. …and the throttle assembly.

Note: For clarity, shown with the air supply hose removed.


Note: For clarity, shown with the air supply hose removed.


Useful tips



There are two valves installed in the expansion tank cap: an inlet valve and an outlet valve.

The exhaust valve plays a major role in ensuring the optimal temperature regime of the engine. It maintains excess pressure in the system of at least 0.12–0.13 MPa (1.2–1.3 kgf/cm²), ensuring an increase in the boiling point of the coolant and preventing intensive vaporization. Unfortunately, when the valve is jammed in the closed position during overheating, a significant excess of excess pressure occurs - more than 0.2 MPa (2 kgf/cm²), which can lead to a rupture of the expansion tank or a tear in one of the hoses. In turn, jamming of the valve in the open position leads to premature boiling of the coolant.

Therefore, once a year, wash the expansion tank plug with running water, and check the valve for sticking by pressing with a thin screwdriver. If in doubt, replace the plug.


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Checking the article: Trifonova Emilia

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Previous articles
Opel Astra J: Cooling and lubrication system
Next articles

Possible malfunctions of the cooling system
Design features of the cooling system
Removal and installation the oil filter housing
Removal and installation the oil pump
Changing engine oil and oil filter
Features of the lubrication system design
Replacing the coolant
Removal and installation the electric fan of the radiator of the cooling system
Replacing the cooling system radiator
Removal and installation the expansion tank
Replacing the water pump
Removal and installation the thermostat


See similar ones from other Opel car manuals:
▶ Disconnecting and replacing cooling system hoses Opel Corsa B (1993-2000)
▶ Checking the tightness of the cooling system Opel Insignia A (2008-2017)
▶ Checking the cooling system Opel Vectra A (1988-1995)
▶ Checking the functioning of the cooling system Opel Frontera A (1991-1998, petrol)
▶ Carburetor engine cooling system Opel Kadett E (1984-1995)
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Astra J (2009-2015, petrol) 
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Astra H (2004-2009) 
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Astra G (1998-2004) 
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Astra G (1998-2004, petrol) 
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Astra F (1991-1998, petrol) 
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