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Vectra A (1988-1995, petrol) Vectra A (1988-1995) Vectra B (1995-2002, petrol) Vectra B (1995-2002) Vectra C (2002-2008)
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  • Checking the operating clearance of the lower connecting rod bearing

Checking the operating clearance of the lower connecting rod bearing (Opel Vectra B)

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1. Clean the back of the bearing and its installation area in the connecting rod and the connecting rod cap.

1. Clean the back of the bearing and its installation area in the connecting rod and the connecting…


2. Install the liners into place.

3. One method is to install the connecting rod bearing caps with the bearing shell onto the connecting rods and tighten them to the specified torque. Measure the inside diameter of each assembled pair of bearing shells. Measure the diameter of each crankshaft journal. Subtract the corresponding crankshaft journal diameter from the measured bearing diameter.

4. The second and more accurate method is to use a product known as Plastigage. This is a round plastic rod that is compressed between the bearing shell and the crankshaft journal. After removing the connecting rod bearing cap, the deformed plastic rod is measured with a special template that is included with the Plastigage. The procedure for using Plastigage is as follows. Install the connecting rods on the crankshaft without lubrication, the crankshaft journals and bearings must be completely clean and dry. Cut several pieces of plastic rod and install them on each crankshaft journal. Install the caps with the lower bearing shells and tighten the mounting bolts to the specified torque.



5. When measuring the clearance using the Plastigage method, do not rotate the engine crankshaft. Unscrew the bearing cap, remove it and apply the scale ruler printed on the package to the deformed plastic rod. By comparing the width of the deformed plastic rod with the reference width on the scale ruler, determine the clearance value. Finally, carefully clean off any traces of Plastigage from the bearings and crankshaft.

Source is on the website [OpelBook]


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Opel Vectra B: Engine repair
Next articles

Pistons and connecting rods, checking the working clearances of connecting rod bearings
Installing the crankshaft
Selection of bearings
Installing piston rings
Sequence of engine assembly during major repairs
Inspection of main and connecting rod bearings
Installing pistons with connecting rods
Starting the engine after major repairs


See similar ones from other Opel car manuals:
▶ Checking the clearance in the connecting rod bearing Opel Corsa C (2000-2006, petrol)
▶ Piston/Connecting Rod Assemblies — Installing and Checking… Opel Omega B2 (1999-2003)
▶ Crankshaft — Installation and Checking the Main Bearing… Opel Astra F (1991-1998, petrol)
▶ Cleaning and checking the technical condition of the… Opel Insignia A (2008-2017)
▶ Checking the diametrical clearance between the bearings and… Opel Kadett E (1984-1995)
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Vectra C (2002-2008) 
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Vectra B (1995-2002) 
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