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Kadett D (1979-1984) Kadett E (1984-1995)
  • Main
  • Kadett
  • Kadett E
  • OHV power unit
  • Engine work
  • Installing pistons with connecting rods into cylinders

Installing pistons with connecting rods into cylinders (Opel Kadett E)

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Warning: Connecting rods of the same engine must not differ from each other in weight by more than 8 g. When replacing a connecting rod, weigh it and replace it with a new one of exactly the same weight.


Lubricate the crankshaft journals and cylinder walls with engine oil.

Generously lubricate the piston skirt, piston pin and small connecting rod head with engine oil.

Insert the piston with the connecting rod into the cylinder so that the recess for the valves in the piston bottom faces the camshaft. To do this:
  • using a device, compress the piston rings;
  • using the hammer handle, lower the piston with the connecting rod into the cylinder until the connecting rod rests against the crank pin.

Turn the cylinder block 180° and place it on a support with the surface mating with the cylinder head.

Lubricate the bearings with engine oil, install the connecting rod caps and tighten the bolt nuts to a torque of 2.7 kgf·m.

Make sure that the connecting rods rotate freely on the crankshaft journals.

Make sure that the connecting rods rotate freely on the crankshaft journals.


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Opel Kadett E: Engine work
Next articles

Checking and installing piston rings
Assembly of the connecting rod and piston group
Checking the diametrical clearance between the bearings and the crankshaft journals
Installing the crankshaft
Engine assembly
Disassembling the engine
Installing the camshaft
Installing the camshaft drive
Replacing the valve timing tappets
Replacing camshaft bearing bushings
Checking the technical condition of the oil pump
Checking oil pressure


See similar ones from other Opel car manuals:
▶ Installing pistons with connecting rods Opel Vectra B (1995-2002)
▶ Pistons and connecting rods — removal Opel Astra G (1998-2004, petrol)
▶ Replacing pistons with connecting rods Opel Insignia A (2008-2017)
▶ Pistons and connecting rods Opel Omega B (1993-1999)
▶ Pistons and connecting rods — removal, inspection and… Opel Frontera A (1991-1998, petrol)
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Kadett E (1984-1995) 
  • General information
  • Vehicle description
  • Operation and maintenance
  • OHV power unit
  • Engine design
  • Check and repair
  • Engine work
  • OHC power unit
  • Engine design
  • Engine repair
  • Ignition system
  • Cooling and lubrication
  • Supply system
  • Fuel injection «LE-Jetronic»
  • Fuel injection «LE3-Jetronic»
  • Motronic ML4.1 system
  • Motronic M1.5 system
  • Motronic M2.5 system
  • Transmission
  • Clutch
  • Gearbox F10 and F13
  • Gearbox F16 and F20
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Kadett D (1979-1984) 
  • General information
  • Car care
  • Maintenance
  • Power unit
  • Gasoline engines
  • Lubrication system
  • Cooling system
  • Power system (gasoline)
  • Carburetor Solex 35 PDSI
  • Carburetor Varajet II
  • Carburetor 1B1
  • Fuel injection (gasoline)
  • Diesel engines
  • Fuel system (diesel)
  • Transmission
  • Clutch
  • Manual gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
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  • Body
  • Body elements
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  • Electrical equipment
  • Equipment and devices
  • Lighting system
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  • Ignition system
  • Electrical circuits
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