Note. On vehicles from model year 04 with ESP, each time the battery is disconnected, the steering angle sensor loses its basic setting. It needs to be recalibrated.
Removing
Disconnect the battery terminals.
Disconnect the ground wire.
Drain the coolant.
Substitute the collecting tray.
Open the drain plug (arrow).
Release the front trim at the top.
Remove 3 fixing screws 1.
Raise the vehicle.
Release the front trim at the bottom.
Release 3 clips 2.
Loosen the 4 fixing screws 1.
Loosen 2 nuts 3.
Remove the front trim.
Disconnect the temperature sensor harness connector.
Lower the car.
Disconnect the clip from the fan housing (arrow).
Remove by pulling down.
Remove the horn.
Disconnect the wiring harness connector.
Turn out a bolt.
Lower the car.
Drain the coolant.
Substitute the collecting tray.
Open the drain plug (arrow).
Remove suction pipe 1.
Pull out the oil dipstick.
Remove bolt 2.
Remove the bypass hose from the radiator.
Remove the radiator hose at the top.
Loosen 2 clamps.
Remove the radiator hose at the bottom.
Release clamp.
Disconnect the radiator hose from the fan housing and the holder of the hydraulic unit.
Remove the fan housing.
Disconnect 2 harness connectors.
Auxiliary fan motor, pneumatic switch.
Loosen the 2 fixing screws 1.
Carefully pull the fan housing up and place it on the motor.
Release the refrigerant condenser.
Note. The air conditioning system remains closed.
Loosen 2 fixing screws (arrows).
Remove the capacitor from the holder.
Hang up the condenser.
Remove the radiator.
Remove the 2 radiator holders at the bottom.
Loosen 4 mounting screws.
Carefully remove the heatsink by pulling it down.
Installation
Install the radiator.
Close the coolant drain plug.
Insert the radiator.
Install 2 heatsink holders at the bottom.
Tighten 4 mounting bolts to 25 Nm.
Attach the refrigerant condenser.
Disconnect the capacitor.
Insert into holder.
Tighten 2 mounting bolts to 5 Nm.
Install the fan housing.
Fit the fan housing carefully.
Tighten 2 mounting bolts to 5 Nm.
Connect the wire harness connector.
Install the radiator hose at the bottom.
Fasten the clamp.
Fasten the hose.
Install the radiator hose at the top.
Fasten 2 clamps.
Install the bypass hose.
Install the suction pipe.
Insert into the front from above.
Tighten the bolt.
Insert oil dipstick.
Raise the vehicle.
Set the beep.
Tighten the bolt.
Connect the wire harness connector.
Install the mounting clip.
Install the front trim.
Connect the wire harness connector.
Fasten the front trim at the bottom.
Install 3 clips.
Tighten 4 mounting bolts.
Tighten 2 nuts.
Lower the car
Fasten the front trim on top.
Tighten the 3 mounting bolts.
Connect the battery terminals.
Fill the cooling system and remove air from it.
Program the volatile memory.
Close the hood.
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