Removing
1. Raise the front of the car and secure it on stands. Remove the mudguard. Remove the ground wire from the battery.
SOCH 1.6L engine and 1.8 and 2.0L engines
2. Remove the air filter cover and air inlet.
3. Loosen the auxiliary drive belt and remove it from the alternator pulley.
4. Unscrew the bolt and remove the torque compensator rod from the right side of the cylinder head.
5. Unscrew bolts and remove an arm of fastening of the generator to a final collector and a head of the block of cylinders.
6. Remove the rubber boot, unscrew the nuts and disconnect the electrical wires from the generator.
7. Unscrew the bolts securing the lower brackets of the generator to the cylinder block and remove the generator from the engine compartment.
8. Unscrew the bolts securing the generator lower bracket to the generator and remove the bracket from the generator.
DOCH 1.6L petrol engines
9. Loosen the auxiliary drive belt and remove it from the alternator pulley.
10. Remove the bolts and separate the air intake duct from the intake manifold.
11. Remove the rubber boot, unscrew the nuts and disconnect the electrical wires from the generator.
12. Unscrew bolts of fastening of the bottom arm of the generator to the block of cylinders.
13. Unscrew the bolt securing the torque compensator rod to the right side of the cylinder head.
14. Unscrew the top bolt of fastening of the generator and take its top from a motor compartment.
15. Unscrew bolts of fastening of arms to the generator and remove them from the generator.
Diesel engine 1.7L
16. Loosen the auxiliary drive belt and remove it from the alternator pulley.
17. Remove the brake vacuum pump, which is mounted on the back of the generator.
Warning! If the generator is not replaceable, the pump can be left on the generator. In this case, it is necessary to disconnect the vacuum hose and oil supply pipelines from the pump.
18. Disconnect the electrical connector located on the wires going to the generator.
19. Remove the alternator mounting bolts and remove the alternator from under the vehicle.
Diesel engine 2.0L
20. Loosen the auxiliary drive belt and remove it from the alternator pulley.
21. Remove the air cleaner cover along with the air intake and air flow meter.
22. Remove the bolt securing the wiring harness bracket to the rear of the cylinder block.
23. Unscrew the nuts and remove the generator heat shield.
24. Unscrew the nuts (indicated by arrows) and disconnect the wires from the generator.
25. Remove the turbocharger flap solenoid valve bracket bolt located in the right corner of the engine compartment. Move the valve away from the generator without disconnecting wires or hoses from it.
26. Unscrew the top bolt of fastening of the generator.
27. Remove the lower alternator mounting bolt.
28. Pull it up the generator from the engine compartment.
29. To remove the generator, drain the coolant from the cooling system.
30. Disconnect the coolant hose from the rear of the cylinder head.
31. Remove the coolant outlet cover from the rear of the cylinder head.
32. Remove the generator.
Installation
Installation is made in sequence, return to removal.
Visitor comments