Removal and installation the clutch pedal (Opel Astra J)

The clutch pedal is removed for replacement if there is a squeak, sticking or increased play, as well as if the return spring is damaged. The clutch pedal is mounted on a common bracket with the brake pedal, so to repair or replace the clutch pedal, it is necessary to remove the pedal assembly.

You will need a 13 mm socket head.



1. Under the instrument panel, unscrew the two nuts securing the clutch release master cylinder to the body panel.



2. Disconnect the clutch master cylinder push rod from the clutch pedal by squeezing the push rod retainer tabs…

Note: For clarity, shown with the pedal assembly removed.

3. …and remove the master cylinder from the hole in the front shield of the body without disconnecting the pipes from it.





4. Remove the brake booster (see Replacing the brake booster).



5. In the engine compartment, unscrew the three nuts securing the pedal assembly to the front shield.



6. Press the wiring harness connector lock and disconnect the connector from the clutch pedal position sensor.



[Text copied from a web portal: opelbook.ru]



7. Similarly, disconnect the wiring harness connector from the combined brake light switch and brake pedal position sensor.



8. Remove two bolts securing the clutch release pedal bracket to the instrument panel amplifier on the right…



9. …and on the left…

Note: One of the left mounting bolts is not visible in the photo as it is covered by the instrument panel reinforcement.

10. …and remove the pedal assembly.





11. If it is necessary to replace the clutch pedal, squeeze the locking tabs of the pedal axle, remove the axle from the holes in the pedal and bracket and remove the pedal assembly with the return mechanism



12. If necessary, unscrew the clutch pedal position sensor mounting bolt and remove the sensor.

13. Install the parts in the reverse order of removal. Before installing the pedal into the bracket, lubricate the pedal axle with grease.