2. Move the generator to a clean workbench and place it with the pulley facing down.
3. Loosen the mounting screws and remove the plastic cover.
Bosch Generator Assembly
1 - Nut
2 - Shaped washer
3 - Pulley
4 - Screw
5 - Distance washer
6 - Front body
7 — Front bearing
8 — Front bearing cover
9 - Anchor
10 — Rear bearing
11 — Dust cover
12 — Tie bolt
13 — Lid
14 — Mounting bolts
15 — Voltage regulator
16 - Bolt
17 - Nut
18 — Tie bolt
19 — Rectifier bridge
20 — Rear housing
21 — Bushing
22 — Stator
4. Disconnect the electrical wiring and remove the two screws securing the brush assembly.
Brush assembly mounting screws
5. If the brushes are worn or damaged, replace the brush assembly.
(Text copied from an internet website OPELBOOK.ru)
Brush assembly
A — Brushes
B — Springs
C — Holder
6. Clean and check the condition of the working surface of the rotor rings; if signs of excessive wear or mechanical damage are detected, replace the generator assembly.
7. Assembly is carried out in the reverse order of dismantling the components.
8. Finally, install the generator in its original place (see section Removal and installation the generator).
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