General information Camshafts The engine uses two camshafts, one for the intake and one for the exhaust valves. The camshafts are made of hardened steel. Timing gear drive To...
Cylinder compression check 1. Remove the throttle body assembly. 2. Remove the spark plugs. 3. Remove the relay holder cover. 4. Remove the fuel pump relay. Note. Engine cranking to...
Checking Attachment Belt Tension The inspection procedure includes checking the functioning of the automatic tensioner, as well as a visual inspection of the belt itself and its associated...
Attachment Drive Belt Replacement Removing 1. Open the hood. 2. If equipped, remove the power steering pump drive belt. 3. Raise and secure the car. 4. Remove the front mudguard of the engine...
Cylinder head cover Removing 1. Open the hood. 2. Remove ignition coils. 3. Unhook the guide (1) engine wiring harness from the cylinder head cover. 4. Detach the guide (2) engine...
Timing mechanism drive device 1. Top front timing belt cover. 2. Camshaft sprocket bolts. 3. Camshaft sprocket washers. 4. Intake camshaft sprocket. 5. An asterisk of a final camshaft. 6....
Replacing or adjusting the timing belt 1. Remove the upper front timing belt cover. 2. Turn the crankshaft pulley in the direction of normal rotation to set the piston of the first cylinder to the...
Cylinder head device 1. Ignition block cover. 2. Bolt of a cover of a head of the block of cylinders. 3. Cylinder head cover. 4. Plug. 5. Oil fill cap. 6. Oil fill cap gasket. 7....
Replacing the cylinder head Removing 1. Remove intake manifold. 2. Remove the exhaust manifold. 3. Remove the timing belt tensioner. 4. Remove the cylinder head cover. 5. Remove the two...
Dismantling of a head of the block of cylinders Disassembly 1. Install EN-6215-5 side fixings (1) on the assembly stand EN-6215-4. 2. Install cross member EN-6215-4 (1). 3. It is necessary to clean the...
The device of the cylinder block and crank mechanism 1. Piston pin circlips. 2. Piston. 3. Piston rings. 4. Connecting rod. 5. Connecting rod bolt. 6. Cylinder head locating pin. 7. Cylinder block. 8. Plug of the...
Replacing the crankshaft pulley Removing 1. Open the hood. 2. Raise and secure the car. 3. Remove the front mudguard of the engine compartment. 4. Remove the implement drive belt. 5. Loosen...
Replacing pistons with connecting rods Removing 1. Install the crankshaft pulley bolt. 2. Set the pistons of the first and fourth cylinders to the top dead center position by turning the crankshaft...
Measurement of pistons and connecting rods Piston ring gap 1. Install the piston ring in the cylinder as shown in the figure, and measure the gap in the lock using a set of flat feeler gauges (1)....
Removal and installation of the crankshaft Removing 1. Remove pistons with connecting rods. 2. Mark the crankshaft main bearing caps. 3. Unscrew ten mounting bolts and remove the crankshaft main bearing...
Checking the axial play of the crankshaft Note. The crankshaft is installed with main bearing caps. 1. Install dial indicator GE-571-B: Install the holder on the front surface of the cylinder block....
Checking the radial runout of the crankshaft 1. Insert the crankshaft into the cylinder block. 2. Install dial indicator GE-571-B: Install the dial indicator bracket to the cylinder block. Place the dial...
Cylinder Block Cleaning Procedure 1. Remove any remaining sealant, gasket or seals. 2. Clean the following areas with solvent: Sealing surfaces. Channels of the cooling system. Channels of the...
Checking the technical condition of the cylinder block Visual check 1. Check the crankshaft main bearings in the cylinder block for damage or deformation. The main bearings cannot be repaired, if they are damaged,...
Removal and installation of a turbocharger Removing 1. Disconnect the negative battery terminal. 2. Disconnect the #1 heated oxygen sensor electrical connector. 3. Raise and secure the car. 4. Remove...
Tightening torques for threaded connections Note. *1 : use a new bolt/nut. *2 : before using the bolt, renew the thread and insert the bolt after applying a fixing compound. *3 : Apply a fixing compound...