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Astra F (1991-1998, petrol) Astra G (1998-2004, petrol) Astra G (1998-2004) Astra H (2004-2009) Astra J (2009-2015, petrol)
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  • Power unit
  • Ignition system (gasoline)
  • Ignition system specifications for all engines

Ignition system specifications for all engines (Opel Astra G)

            0

Contents: Ignition system (petrol models) ⬇ Preheat system (diesel models) ⬇ Engine management system ⬇ Starting and charging systems ⬇ Tightening force of threaded…⬇

Ignition system (petrol models)



Type - Electronic with direct ignition (without distributor)

Firing order: 1-3-4-2 (the first cylinder is located on the timing drive side)

Preheat system (diesel models)



Engine 1.7L SOHC - Champion CH 163

Engine 1.7L DOHC - No information available

Engines 2.0 l - Champion CH 207

Engine management system



OBD II trouble codes retrieved from the control module memory using a diagnostic scanner or the MIL



The Malfunction Indicator Lamp (MIL) illuminates when a malfunction occurs in the system.


Code

Meaning

P0000

No fault codes in system memory

P0100

Malfunction in the mass air flow (MAF) sensor circuit

P0101

Malfunction of MAF

P0102

Excessively low signal level (short to "-") of the MAF sensor

P0103

Excessively high signal level (short circuit to "+") of the MAF sensor

P0104

MAF Sensor Intermittent Error

P0105

Malfunction in the absolute pressure sensor circuit in the intake manifold (MAP)

P0106

Malfunction of MAP

P0107

Excessively low signal level (short to "-") of the MAP sensor

P0108

Excessively high signal level (short to "+") of the MAP sensor

P0109

MAP Sensor Intermittent Error

P0110

Intake Air Temperature (IAT) Sensor Circuit Malfunction

P0111

Malfunction of the IAT sensor

P0112

Excessively low signal level (short to "-") of the IAT sensor

P0113

Excessively high signal level (short circuit to "+") of the IAT sensor

P0114

IAT Sensor Intermittent Function Error

P0115

Engine Coolant Temperature (ECT) Sensor Circuit Malfunction

P0116

Malfunction of the ECT sensor

P0117

Excessively low signal level (short circuit to "-") of the ECT sensor

P0118

Excessively high signal level (short circuit to "+") of the ECT sensor

P0119

Intermittent ECT sensor malfunction

P0120

Throttle Position Sensor (TPS) Circuit Malfunction

P0121

The TPS sensor is not functioning properly

P0122

Excessively low signal level (short to "-") of the TPS sensor

P0123

Excessively high signal level (short circuit to "+") of the TPS sensor

P0124

TPS Sensor Intermittent Error

P0130, 0150

Fault in the pre-catalytic lambda probe circuit (right row of cylinders on a V-engine)

P0135

Excessively high voltage in the lambda probe heating circuit

P0190, 0191

The fuel injection pump/injection pressure sensor is not functioning properly (on the fuel line)

P0192

Excessively low voltage level (short circuit to "-") of the pressure sensor injection

P0193

Excessively high voltage level (short circuit to "+") of the pressure sensor injection

P0194

Intermittent Injection Pressure Sensor Malfunction

P0195

Engine oil temperature sensor circuit fault

P0196

The engine temperature sensor is not functioning properly oils

P0197

Excessively low signal level (short circuit to "-") of the temperature sensor engine oil

P0198

Excessively high signal level (short circuit to "+") of the temperature sensor engine oil

P0199

Engine Temperature Sensor Intermittent Error oils

P0200

Malfunction in the fuel injection circuit

P0201—0204

Malfunction in the injector circuit of cylinder 1 - 4 respectively

P0215

Malfunction of the electromagnetic shut-off valve valves

P0217

Engine overheating

P0219

Unacceptable excess of engine speed

P0335

Crankshaft Position Sensor (CKP) Circuit Malfunction

P0336

Malfunction of the CKP sensor

P0337

Excessively low signal level (short to "-") of the CKP sensor

P0338

Excessively high signal level (short to "+") of the CKP sensor

P0339

CKP Sensor Intermittent Error

P0340

Camshaft Position (CMP) Sensor Circuit Malfunction

P0341

Malfunction of the CMP sensor

P0342

Excessively low signal level (short to "-") of the CMP sensor

P0343

Excessively high signal level (short circuit to "+") of the CMP sensor

P0344

CMP Sensor Intermittent Function Error

P0351

Ignition signal for cylinders 1 and 4

P0352

Ignition signal for cylinders 2 and 3

P0400

Exhaust gas recirculation intensity deviation from normal (EGR)

P0401

Excessive weakening of EGR flow

P0402

Excessive EGR flow enhancement

P0403

Malfunction in the EGR control solenoid valve circuit

P0404

Malfunction of the control electromagnetic valve eGR valves

P0410

Malfunction of the relay of the electromagnetic valve of the additional fuel mixing system air

P0412

Malfunction in the circuit of the valve of the additional mixing system air

P0440

Malfunction in the EGR valve position sensor circuit gases (EGR)

P0443

Malfunction in the charcoal canister purge control valve circuit eVAP systems

P0460

Malfunction in the fuel level sensor circuit

P0461

Malfunction of the fuel level sensor

P0462

Excessively low signal level (short circuit to "-") of the level sensor fuel

P0463

Excessively high signal level (short circuit to "+") of the level sensor fuel

P0464

Fuel level sensor intermittent malfunction

P0500

Vehicle Speed Sensor (VSS) Circuit Malfunction

P0501

Malfunction of the VSS sensor

P0502

Excessively low signal level (short to "-") of the VSS sensor

P0503

Excessively high signal level (short to "+") of the VSS sensor/intermittent sS functioning error

P0505

Malfunction in the IAC sensor idle speed stabilization circuit

P0506

Unexpected reduction in engine speed upon activation idle speed stabilization systems

P0507

Unexpected increase in engine speed upon activation idle speed stabilization systems

P0530

Malfunction in the A/C refrigerant pressure sensor circuit

P0531

Malfunction of the refrigerant pressure sensor k/V systems

P0532

Excessively low signal level (short circuit to "-") of the pressure sensor refrigerant of the A/C system

P0533

Excessively high signal level (short circuit to "+") of the pressure sensor refrigerant of the A/C system

P0534

Discharge (loss of refrigerant) in the cooling circuit of the air conditioning system

P0560

Malfunction in the on-board electrical system

P0561

Violation of the stability of the on-board power supply voltage

P0562

Undervoltage of on-board power supply

P0563

Overvoltage of on-board power supply

P0606

ECM failure

P0650

Malfunction in the Malfunction Indicator Lamp (MIL) Circuit

P0654

Engine speed output signal circuit malfunction

P0655

Malfunction in the output signal circuit of the overheating indicator lamp engine

P0656

Malfunction in the fuel level output signal circuit

P0703

Brake pedal position sensor switch circuit malfunction (BPP)

P0704

Clutch Position Sensor (CPP) Circuit Malfunction

P0725

Crankshaft Position (CKP) Sensor Circuit Malfunction

P0726

Malfunction of the CKP sensor

P0727

No CKP sensor signal

P0728

CKP Sensor Intermittent Error

P1100

Malfunction of the air mass sensor (MAF)

P1110

Open or short circuit in the throttle control valve circuit EGR

R1120

Malfunction of the absolute pressure sensor in pipeline (MAP)

R1125

Malfunction of the relief valve turbocharger

R1173

Activation of the engine overheat protection system, oil/coolant temperature liquids/fuels

R1180

Malfunction of the fuel temperature sensor

R1220

Malfunction of the injection system valve timing control

R1229

Supply voltage

R1230

Supply voltage

R1231

Malfunction of the engine control relay

R1326

Detonation Control of the Mixture - Cylinder No.1

R1327

Detonation Control of the Mixture - Cylinder No.2

R1329

Detonation Control of the Mixture - Cylinder No.4

R1335

ECM does not output engine speed data to the injection pump

R1345

The fuel injection pump control module does not detect camshaft speed

R1405

Malfunction of the EGR solenoid valve

R1501

Malfunction of the immobilizer control module

R1502

No engine immobilization signal

R1503

Engine immobilization signal incorrect

R1515

Malfunction of the gas pedal position sensor (APR)

R1530

Open or short circuit in the A/C compressor shutdown relay circuit

R1560

System voltage too high

R1600

Malfunction of ECM

R1601

ECM temperature too high

R1602

Knock control

R1604

Software error/malfunction of ECM

R1605

Malfunction of ECM

R1620

The Engine Control Module (ECM) needs to be replaced

R1625

Malfunction of the engine control relay

R1630

Malfunction in the fuel quality regulator circuit

R1631

The fuel injection pump control module needs to be replaced

R1635

Open or short circuit in the pre-glow control module circuit/malfunction correct functioning of the module

R1640

Malfunction of ECM

R1650

Error in CAN data bus

R1651

Error transmitting data from the fuel injection pump control module via the CAN bus

R1690

Open or short in malfunction indicator lamp (MIL) circuit

R1694

Open or short circuit in the glow plug indicator lamp circuit





Starting and charging systems



System type: 12 volt, negative grounded

Battery



Charging voltage - Normal 12 V

Capacity - Standard 44, 55 or 70 Ah

Alternator



Manufacturer

Bosch

Identification number

0 124 255 024

Type

6C B2 14V

Nominal working voltage (at room temperature), IN

14

Output current, A

  • Maximum value

71.4

  • Nominal value
    • At an engine speed of 1500 rpm

29.1

    • At an engine speed of 6000 rpm

70

Sliding contact ring diameter, mm

  • New rings

15.6

  • Minimum acceptable value

14.9

Nominal protrusion of carbon brushes, mm

13.2

Excitation winding resistance, Ohm

1.8—2.8

Stator winding resistance, Ohm

0.1—0.11 (maximum)

Adjustable voltage *, V

14.5


* Adjustable voltage should be set within 1 minute at 4000 rpm


Starter



Manufacturer

Valeo

Identification number

D6 RA 162

Type

24 B9 1007 FP

Free rotation current, A

up to 70

Free rotation frequency, rpm

2500

Free rotation voltage, V

11.5

Short circuit voltage, V

5.6

Short circuit current, A

450—650

Input voltage of traction relay, V

up to 7.5

Traction relay current, A

up to 30

Maximum permissible air gap between plates switch, mm

0.3

Minimum permissible length of carbon brushes, mm

13


Tightening force of threaded connections, Nm



Petrol models



Connection type

Meaning

Ignition module mounting bolts

8

Generator mounting bolts to support bracket

35

Bolts securing the generator support bracket to the cylinder block

35

Generator support bracket mounting bolts

20

Generator Tensioner Bracket Mounting Bolts

  • Models with SOHC engines

25

  • Models with DOHC engines

35

  • Models with two mounting bolts

25

Oil level sensor mounting bolts

8

Oil pressure alarm sensor

  • Models with 1.4, 1.6 and 1.8 l engines

30

  • Models with 2.0L engine

40

Starter mounting bolts

  • Models with 1.4, 1.6 and 1.8 l engines
    • Top bolt

40

    • Bottom bolt

25

  • Models with 2.0L engines

60


Diesel models



Connection type

Meaning

Glow plugs

  • Models with 1.7L engines

20

  • Models with 2.0L engines

10

Generator mount

Models with 1.7L engines

  • M10 bolts for fastening the generator to the support bracket

46

  • M8 bolts for fastening the generator to the support bracket

25

  • Bolts securing the support bracket to the cylinder block

35

  • Adjusting bar lock bolt

35

Models with 2.0L engines

  • Fastening the generator to the bracket (cooling tract flange)

35

  • Bolts securing the support bracket to the cylinder head

20

  • Lower generator mounting bolt

35

Alternator drive belt tensioner mounting bolts

  • Models with 1.7L SOHC engines

25

  • Models with 1.7L DOHC engines

50

  • Models with 2.0L engines
    • Roller base axle bolt

42

    • Strut mounting bolt

23

Alternator drive belt intermediate roller mounting bolt

38

Oil level sensor mounting bolts

8

Oil pressure alarm sensor

  • Models with 1.7L SOHC engines

40

  • Models with 1.7L DOHC engines

20

  • Models with 2.0L engines

30

Starter mounting bolts

  • Models with 1.7L SOHC engines
    • Bottom bolt

45

    • Top bolt

60

  • Models with 1.7L DOHC engines

38

  • Models with 2.0L engines

45

Fastening the starter heat shield

6



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Previous articles
Opel Astra G: Ignition system (gasoline)
Next articles

General information and precautions
Electronic ignition (and injection) control system for gasoline engines
Checking the proper functioning of the ignition system
Troubleshooting — General Information and Preliminary Checks
On-Board Diagnostic System OBD — General Information
Using an Oscilloscope to Monitor the Operation of a Control System
Removal and installation the ignition module


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