System type
Conventional Brake System - Vacuum servo front disc and rear drum brakes, two hydraulically actuated diagonally branched circuits, rear brake pressure control valves. Cable operated rear wheel handbrake
Anti-block and leveling brake system (ABS) - Front disc and rear disc or drum brakes, vacuum servo, hydraulic modulator, dual front/rear split hydraulic circuit, rear brake pressure control valves. Cable operated rear wheel handbrake
Front brakes
Type:
- All Models Except 2.0L Engines - Floating Calliper Disc
- Models with 2.0L Engines - Ventilated Disc Floating Calliper
Disc diameter:
- Models with engines 1.4 and 1.6 l - 236.0 mm
- Models with engines 1.8 and 2.0 l - 256.0 mm
Disc Thickness:
New:
- Models with engines 1.4 and 1.6 l - 12.7 mm
- Models with engines 1.8 l - 20.0 mm
- Models with 2.0L engines - 24.0mm
Minimum allowable thickness after machining*:
- Models with engines 1.4 and 1.6 l - 10.7 mm
- Models with engines 1.8 l - 18.0 mm
- Models with 2.0L engines - 22.0mm
Minimum allowable thickness (at which discs must be replaced):
- Models with engines 1.4 and 1.6 l - 9.7 mm
- Models with engines 1.8 l - 17.0 mm
- Models with 2.0L engines - 21.0mm
Maximum disc runout - 0.1 mm
* After using a disc of this size, you can only install new brake pads once, then you need to change the disc.
Rear brakes
Type:
- Conventional Brake Models - Drum
- ABS Models - Disc or Drum
Drum brakes:
Drum inner diameter:
- New - 200.0 mm
- Max. allowable diameter after machining - 201.0 mm
Disc brakes:
- Disc diameter - 270.0 mm
Disc Thickness:
- New - 10.0 mm
- Min. allowable thickness after machining* — 8.0 mm
- Min. allowable thickness (at which disks need to be changed) - 7.0 mm
- Max. disc runout - 0.1 mm
* After using a disc of this size, you can only install new brake pads once, then you need to change the disc.
Tightening torque with a torque wrench, Nm
- Bracket and nipples of the wheel cylinder - 6
- Nuts of pipelines of brake system - 16
- Bolt bracket and brake fluid hose - 40
- Front bracket bolts - 30
- Hub support bolts to front bracket bracket - 95
- Servo and master cylinder nuts - 22
- Vacuum Servo Bolts - 22
- Nuts for connecting the support bracket with a vacuum servo drive - 20
- Brake Master Cylinder Locking Screw - 6
- The screw of fastening of a forward brake disk — 4
- Screw of fastening of a back brake disk — 8
- Screws of fastening of a guard of a forward brake disk — 4
- Brake drum mounting screw - 4
- Bolts of fastening of the brake cylinder of a back wheel — 9
- Bolts of fastening of a support of a back bracket — 80
Nuts of fastening of assembly a nave / basic disks (new nuts must be installed):
- Stage 1 - 50
- Stage 2 - tighten by 30°
- Stage 3 - tighten by 15°
- Bolts of fastening of the lever of a manual brake — 20
- Pressure control valve screws (station wagon and van models) — 20
- ABS hydraulic modulator nuts - 8
- ABS wheel sensor bolt - 8
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