Repair of motors on vehicles with a four-cylinder in-line engine with one camshaft located in the upper part. The cylinder head is cast alloy, the cylinder block is cast iron.
Specifications engine's type Four-cylinder in-line, water-cooled and one camshaft located at the top of the engine Engine code: – models equipped with a catalytic converter...
Compression test If the engine runs poorly or intermittently, check the ignition system and fuel system. If the cause of poor engine performance could not be found, perform a...
Top dead center (TDC) piston No. 1 Top dead center is the highest point reached by piston N1 during the compression stroke. Piston N1 is located at the front of the engine on the side of the...
Camshaft cover Removing 1. Disconnect the breather hose from the camshaft cover. 2. Unscrew the bolts and remove the camshaft cover. Installation 1. Carefully inspect the...
Crankshaft pulley Removing 1. Remove the auxiliary drive belt. 2. Remove the small bolts holding the pulley to the crankshaft sprocket. Remove the pulley. Installation 1. Put on...
Timing belt covers Outer cover Removing 1. Remove the crankshaft pulley. 2. Remove the bolt and disconnect the harness holder from the top of the timing belt cover. 3. Unscrew...
Gas distribution belt Removing 1. Disconnect the negative battery cable and remove the outer timing belt cover. 2. Set piston N1 to TDC. 3. Loosen the bolt (1) timing belt...
Timing belt and sprocket tensioner Camshaft sprocket Removing 1. Remove the timing belt. 2. Lock the camshaft sprocket. 3. Unscrew the sprocket bolt and remove the sprocket. Installation 1....
Camshaft oil seal Replacement 1. Remove the camshaft sprocket. 2. Drill two small holes in the old oil seal, screw in the screws and remove the oil seal. 3. Clean the gland...
Camshaft housing and camshaft Removing 1. Remove the camshaft housing along with the cylinder head (see subsection 3.1.12 ). 2. Remove the cover gasket. 3. Measure the free play of the...
Pushers and hydraulic lifters Carrying out work using tool N KM-565 1. Remove the camshaft cover. 2. Turn the crankshaft so that the camshaft cam of the pusher you are about to remove is...
Cylinder head Cylinder head bolt tightening sequence Removing 1. Disconnect the negative battery cable. 2. Drain the coolant, remove the spark plugs and remove the auxiliary...
Oil pan Removing 1. Disconnect the negative battery cable. 2. Raise and secure the front of the vehicle. 3. Drain the engine oil and tighten the drain plug. 4....
Oil pump Removing 1. Drain the engine oil and remove the oil filter. 2. Remove the timing belt. 3. Remove the crankshaft and camshaft sprockets. Remove the timing belt...
Flywheel — removal, inspection and installation Removing Manual Transmission 1. Remove the gearbox and clutch. 2. Stop the flywheel and mark its correct installation location. 3. Unscrew the bolts and remove...
Crankshaft seals — replacement Front crankshaft oil seal 1. Remove crankshaft sprocket 2. Drill two holes in the gland, screw the screws into them and remove the gland. 3. Thoroughly clean...
Engine and gearbox mounts Examination 1. Raise and secure the front of the vehicle. 2. Inspect rubber mounts for wear and damage and replace if necessary. 3. Check that the support...