Specifications 2.0 liter engine Maximum deformation of the gasket surface 0.05 mm Cylinder head height: – SOHC 95.75 - 96.25 mm – DOHC 134 mm Valve seat width: – SOHC: ...
Compression test If the engine runs poorly or intermittently, check the ignition system and fuel system. If the cause of poor engine performance could not be found, perform a...
Engine overhaul It is not always easy to come to the conclusion about the feasibility of a complete overhaul of the engine, since it is necessary to be based on a number of...
Engine diagnostics with a vacuum gauge Vacuum measurement is a reliable and relatively cheap way to diagnose an engine. According to the readings of the vacuum gauge, you can get an idea of the...
Checking compression in the engine cylinders The results of the compression test in the engine cylinders make it possible to judge the condition of a group of parts in the upper part of the engine...
Engine Overhaul — Alternatives There are a number of options available for a major overhaul. The decision to replace the cylinder block, connecting rod and piston group and crankshaft...
Auxiliary elements of the engine Auxiliary elements of the engine (intake and exhaust manifolds, clutch, spark plugs, ignition distributor and oil filter) can be removed individually from the...
Removal and installation of the engine Removing 1. Remove the hood. 2. Remove the battery. 3. Raise and secure the front of the car, remove the engine undershield. 4. Drain the coolant and engine...
Engine overhaul Carry out the engine overhaul in a clean, specially equipped place. It is necessary to prepare all the necessary tools and take precautions during this complex...
Cylinder head and valves Bulkhead 1. Remove the cylinder head. In 2.0 engines (DOHC), 2.5 and 3.0 liters, remove the camshafts and tappets. 2. Compress the spring of each of the valves...
Pistons and connecting rods Removing 1. On 2.0 liter SOHC engines, remove the cylinder head and oil pan. Remove the oil pickup tube and baffle plate. 2. For 2.0 liter engines, remove the...
Crankshaft 2.0 liter engines 1. Remove the oil pump and flywheel. 2. Remove pistons and connecting rods. 3. Check the free play of the crankshaft. 4. The main bearing...
Cylinder block Cleaning 1. Disconnect all external parts and sensors from the block. 2. Clean off all traces of sealant. 3. Unscrew or drill out plugs of oil channels. Cut...
Main bearings and connecting rod bearings Main bearing shell marking Reasons for bearing wear 1. Reducing the tensile strength of the metal; jagged scratches 2. Improperly planted; bright (polished...
Piston rings Correct location of piston ring end gaps I. Compression rings II. Side elements of the oil scraper ring Installation 1. Before installation, it is necessary to...
First engine start after overhaul Warning! Have a fire extinguisher ready before starting the engine for the first time. 1. After completing the engine assembly, double check the oil and...