1. Cylinder head cover
2. Camshaft
3. Hydropusher
4. Valve spring
5. Valve
6. Turbocharger
7. Water pump
8. Oil pump
9. Viscous fan
10. V-belt tensioner
11. Drive chain
12. Vacuum pump
13. Suction pipe Warning! The mechanical components of a diesel engine are largely similar to 2.5 and 3.0 petrol engines.
Removal and installation
Cars with air conditioning
1. Empty the air conditioning refrigerant circuit. This work requires special knowledge and a special tool.
Warning! When opening the air conditioner circuit, there is a risk of injury due to escaping refrigerant. Therefore, this work should only be carried out by a specialist workshop.
2. Remove the wiper motor.
3. Remove the crankshaft vibration damper.
4. Remove the air hoses from the charge air cooler, turbocharger and air filter.
5. Remove the intake manifold.
6. Unscrew the pipes to the oil cooler on the oil filter housing. Collect the leaking oil and hand it over to a special point, close the openings of the oil cooler pipelines with suitable plugs.
7. Use new gaskets when installing piping.
8. Unscrew the pipes on the servo control pump.
Warning! Before opening the pipelines, empty the expansion tank with a suitable suction. Collect the leaking oil and hand it over to a specialized point. After installation, fill and bleed the system.
9. Unscrew the supply and return pipes on the fuel filter. Disconnect the filter heating plug and the temperature sensor on the filter.
10. Remove the coolant hoses from the expansion tank.
11. Remove the heater hoses at the connections in the bulkhead of the engine compartment.
12. Mark the installation position so as not to mix up the hoses.
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