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Insignia A (2008-2017)
  • Main
  • Insignia
  • Insignia A
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  • Brake system
  • Bleeding the brake system

Bleeding the brake system (Opel Insignia A)

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Attention. Use only DOT-4+ brake fluid from a clean, airtight container when adding fluid to the brake system expansion tank or to the clutch hydraulic drive tank. This polyglycol brake fluid is hygroscopic and absorbs atmospheric moisture. Do not use liquids from open containers, as they may contain water. Mismatched or contaminated brake fluid can cause damage to the brake system components. Use only the recommended DOT-4 + brake fluid.


1. Place a clean rag under the master cylinder to prevent brake fluid leakage.

Note: Clean the outside of the tank and the area around the lid before removing it.


2. Remove the master cylinder reservoir cap and add brake fluid if necessary.

3. Raise and secure the vehicle.

4. Connect the hose of the SN-8819096 equipment to the bleed nipple on the front left brake mechanism and unscrew the nipple.

Note: J64 brakes have two nipples per brake caliper. Both nipples must be opened and drained.


5. Drain about 100 ml of brake fluid using bleeding equipment SN-8819096.

Note: During the process of bleeding the brake system, it is necessary to constantly monitor the level of brake fluid in the expansion tank, adding fluid to the required level if necessary.


6. Tighten the bleed nipple to 10 Nm and install the cap. Move the hose to the bleed nipple of the right rear brake caliper and open the nipple. Drain about 50 ml of brake fluid.

7. Tighten the bleed nipple to 10 Nm and install the cap. Move the hose to the bleed nipple of the right front brake caliper and open the nipple.



Note: J64 brakes have two nipples per brake caliper. Both nipples must be opened and drained.


8. Drain about 100 ml of brake fluid.

9. Tighten the bleed nipple to 10 Nm and install the cap. Move the hose to the bleed nipple of the left rear brake caliper and open the nipple. Drain about 50 ml of brake fluid.

10. Tighten the bleed screw to 10 Nm, install the cap and lower the vehicle.

11. Fill the expansion tank of the master brake cylinder with fresh brake fluid from a clean, sealed container up to the upper mark.

12. Slowly press and release the brake pedal. Check the elasticity of the brake pedal.

(Text copied from an internet website: Opelbook.ru)

13. If the brake pedal is too soft, check the brake system for external leaks.

14. Turn on the ignition, but do not start the engine. Check if the brake system malfunction indicator is on.

Attention: If the brake warning light is on, operating the vehicle until the cause of the malfunction is determined is prohibited.


15. If the brake system warning lamp is on, troubleshoot and correct the fault.


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Checking the article: Zinoviev Kirill

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Previous articles
Opel Insignia A: Brake system
Next articles

Visual inspection of the performance of the hydraulic brake system components
Checking brake lines and hoses
Checking for external brake fluid leaks
Checking the vacuum in the brake booster system
Checking the brake pedal travel
Parking brake system
Replacing the pedal assembly
Replacing the master brake cylinder
Replacing the brake booster
Replacing the brake system expansion tank
Replacing the front brake line
Replacing brake hoses


See similar ones from other Opel car manuals:
▶ Bleeding the brake system Opel Astra J (2009-2015, petrol)
▶ Bleeding the brake system Opel Corsa B (1993-2000)
▶ Bleeding the brake hydraulic system without special… Opel Kadett E (1984-1995)
▶ Brake system — bleeding Opel Omega B2 (1999-2003)
▶ Brake hydraulic system — bleeding Opel Vectra A (1988-1995, petrol)
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Insignia A (2008-2017) 
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