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Zafira A (1999-2005, petrol)
  • Main
  • Zafira
  • Zafira A
  • Power unit
  • Control system
  • Executive devices

Executive devices (Opel Zafira A)

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Throttle assembly located on the intake manifold. Depending on the engine model and year of manufacture of the vehicle, a fully electronic throttle assembly may be installed...

Throttle assembly located on the intake manifold. Depending on the engine model and year of…


...or a throttle assembly with a cable-operated throttle valve.

...or a throttle assembly with a cable-operated throttle valve.


In an electronic throttle valve, the valve opens to a certain angle (including in idle mode) is provided by an electric motor controlled by the ECU. The ECU receives information about the desired throttle opening angle from the gas pedal position sensor, which is assembled with the pedal itself.

In an electronic throttle valve, the valve opens to a certain angle (including in idle mode) is…


In addition to the throttle position sensor (see above), the throttle assembly with a cable drive of the throttle valve from the gas pedal has an idle speed controller built in. With its help, the ECU opens the throttle valve, regulating the amount of air entering the engine cylinders at idle.



Fuel pump located in the fuel tank.

Fuel pump located in the fuel tank.


It is used to supply fuel from the tank to the fuel rail under the required pressure. If the fuel pump fails, the engine will not start. If the fuel pump electrical circuit is faulty, the engine management system malfunction indicator lamp lights up on the instrument panel.

Pressure regulatorthe fuel pressure gauge is located in the fuel tank and is designed to maintain constant pressure in the fuel rail.

Pressure regulatorthe fuel pressure gauge is located in the fuel tank and is designed to maintain…


When the fuel pressure regulator is faulty, the engine runs unstably. Strong interruptions in operation are also possible when the engine operating modes change abruptly.

Nozzles

The nozzle is a needle electromagnetic valve with a spray nozzle on the outlet pipe (as an example, the injector of the 1.4 and 1.6 DOHC engines is shown, the injector of the 1.8 DOHC engine has minor visual differences from the above).



The nozzle is a needle electromagnetic valve with a spray nozzle on the outlet pipe (as an example,…


The injector opens on the signal from the ECU, and the fuel is injected under pressure into the intake channel, directly in front of the intake valve. By changing the opening time of the injector, the ECU regulates the amount of fuel injected.

The car uses four injectors. They are installed in the holes of the intake channels of the intake manifold.

Engines 1.4 and 1.6 DOHC

Engines 1.4 and 1.6 DOHC


Engine 1.8 DOHC

Engine 1.8 DOHC


Adsorber. It is connected by pipelines to the fuel tank and the intake manifold and is designed to trap fuel vapors so that they do not enter the atmosphere. The adsorber is located in different ways:


  • on the Astra model in the arch of the right front wing (the mudguard is removed);

on the Astra model in the arch of the right front wing (the mudguard is removed);

  • on the Zafira model behind the front bumper in front of the wheel (the mudguard is removed).

on the Zafira model behind the front bumper in front of the wheel (the mudguard is removed).


Purge valve the adsorber is fixed to the air filter housing.

Purge valve the adsorber is fixed to the air filter housing.


In certain engine operating modes, the ECU opens the valve and fuel vapors from the adsorber enter the intake manifold.



Ignition module mounted on top of the cylinder head cover (decorative engine cover removed).

Engines 1.4 and 1.6 DOHC

Engines 1.4 and 1.6 DOHC


Engine 1.8 DOHC

Engine 1.8 DOHC


The vehicle uses a four-terminal ignition module. The module terminals are located above each cylinder and are responsible for spark formation in each of them.

Exhaust gas recirculation valve mounted on the left side of the cylinder head (decorative engine cover removed).

Engines 1.4 and 1.6 DOHC

Engines 1.4 and 1.6 DOHC


Engine 1.8 DOHC

Engine 1.8 DOHC


In certain engine operating modes, the ECU opens the valve and a small portion of the exhaust gases enters the intake manifold.



Variable intake manifold length system for 1.8 DOHC enginelocated on the left side of the intake manifold.

Variable intake manifold length system for 1.8 DOHC enginelocated on the left side of the intake…


The system consists of a pneumatic chamber, an electromagnetic valve and a flap installed in the intake manifold. With their help, the ECU regulates the power characteristics at different crankshaft speeds.


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Checking the article: Chernov Alexander

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Previous articles
Opel Zafira A: Control system
Next articles

Information sensors
Description of the control system design
Engine Management System — Reference Data
Safety precautions for maintenance and repair of the engine management system
Engine management system — technical condition check and fault diagnostics
Fuel line — checking operating pressure
Fuel Line — Pressure Relief
Air filter — replacing the filter element
Air filter — removal and installation


See similar ones from other Opel car manuals:
▶ Electrical diagrams for lighting devices and headlights… Opel Astra F (1991-1998, petrol)
▶ Additional electronic devices Opel Corsa B (1993-2000)
▶ Electronic control and measuring devices Opel Kadett E (1984-1995)
▶ Controls and monitoring devices on the instrument panel Opel Omega B2 (1999-2003)
▶ Description of devices Opel Vectra A (1988-1995, petrol)
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Zafira A (1999-2005, petrol) 
  • General information
  • Governing bodies
  • User manual
  • Maintenance
  • Power unit
  • Engine repair
  • Control system
  • Cooling system
  • Exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front wheel drives
  • Chassis
  • Hubs, wheels and tires
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Maintenance and care
  • Exterior
  • Side doors
  • Climate control
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting and signaling
  • Windshield wipers and washers
  • Electrical circuits
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