Warning! The edges of the thermal shield of the collector are very sharp, so when removing it, protect your hands from injury with rags or gloves.
You will need: socket heads «on 10», TORX E10.
To remove the heat shield collector do the following.
1. Disconnect the wire from the terminal «minus» battery.
2. Squeeze the clamps of the wiring harness block of the control oxygen concentration sensor..
3.... and disconnect the block.
4. Remove the crankcase protection (see Removal and installation of mudguards and engine crankcase protection).
5. Unscrew the two bolts of the upper fastening of the thermal screen: the guide tube of the pointer is attached with the left bolt (probe) oil level, and on the right - the holder for the wiring harness of the control oxygen sensor; move aside the harness holder..
6.... remove the guide tube seal from the bore of the cylinder block..
7. … and pick up the handset.
8. Remove two bolts securing the thermal screen to the collector..
9.... and remove the thermal screen of the collector by passing the wires and the block of the control oxygen sensor through the hole in the screen.
10. Install the thermal screen of the collector in the reverse order of removal.
To remove the heat shield additional muffler do the following.
1. Remove the main and additional mufflers (see Replacement of the main and additional mufflers).
Note. With sufficient skill, the main and additional muffler can not be removed, since the thermal screen is quite elastic. After unscrewing the seven nuts securing it and removing the body brace, remove the screen down from the studs and carefully rotate around the muffler.
2. Turn out four bolts of fastening of a spacer of a body …
3.... and remove the spacer.
4. Turn away seven nuts of fastening of a thermoscreen of the additional muffler to the basis of a body and remove a thermoscreen.
5. Install the parts in the reverse order of removal.
To remove the heat shield exhaust pipe of additional muffler, installed on the fuel tank, do the following.
1. Remove the fuel tank..
Note. The fuel tank must be removed, since its fastening clamps are located on top of the thermal screen.
2.... remove the four fastening clips and remove the thermal screen.
3. Install the parts in the reverse order of removal.
To remove the heat shield main muffler do the following.
1. Remove the main and additional mufflers (see Replacement of the main and additional mufflers)
2. Turn away four nuts of fastening of the thermal screen of the main muffler and remove the thermal screen.
3. Install the parts in the reverse order of removal.
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