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Zafira A (1999-2005, petrol)
  • Main
  • Zafira
  • Zafira A
  • Power unit
  • Cooling system
  • Radiator of the cooling system — replacement

Radiator of the cooling system — replacement (Opel Zafira A)

            0

The necessity of performing this operation should be determined during the inspection of the technical condition of the cooling system (see "Cooling system - technical condition check").

Sequence of execution



1. Prepare the car for work (see "Preparing the car for maintenance and repair").

2. Remove the electric fan of the cooling system (see "Electric cooling fans - checking and replacement").

3. Drain the coolant (see "Coolant - Replacement").

4. Using pliers, loosen and slide the clamp along the hose...

4. Using pliers, loosen and slide the clamp along the hose...


...and disconnect the lower outlet hose from the radiator.

...and disconnect the lower outlet hose from the radiator.


5. Using pliers, loosen and slide the clamp along the hose...

5. Using pliers, loosen and slide the clamp along the hose...


...and disconnect the upper supply hose from the radiator.



(Material copied from this resource: Opelbook.ru)

...and disconnect the upper supply hose from the radiator.


6. Using pliers, loosen and slide the clamp along the hose...

6. Using pliers, loosen and slide the clamp along the hose...


...and disconnect the steam outlet hose from the radiator.

...and disconnect the steam outlet hose from the radiator.


7. If the car is equipped with air conditioning, use the ORX E8 key to loosen the upper bolts securing the air conditioning radiator to the cooling system radiator on the left...



7. If the car is equipped with air conditioning, use the ORX E8 key to loosen the upper bolts…


...and similarly on the right side.

...and similarly on the right side.


8. Raise the air conditioning radiator slightly upward, disengaging its lower fasteners from the cooling radiator on the left side and similarly on the right side.

8. Raise the air conditioning radiator slightly upward, disengaging its lower fasteners from the…


9. We tie the air conditioning system radiator to the upper cross member of the front shield frame.

10. On cars with automatic transmission, use a 19 mm wrench to unscrew the two bolts-fittings of the lower...



10. On cars with automatic transmission, use a 19 mm wrench to unscrew the two bolts-fittings of…


...and the upper pipelines of the automatic transmission heat exchanger.

...and the upper pipelines of the automatic transmission heat exchanger.


Warning! A small amount of automatic transmission fluid may leak from the pipes. Prepare a clean container to collect the fluid in advance.


11. Using a TORX key, unscrew the bolts securing the radiator brackets to the body on the left...

11. Using a TORX key, unscrew the bolts securing the radiator brackets to the body on the left...


...and similarly on the right side.



...and similarly on the right side.


12. Tilt it back slightly and remove the cooling system radiator upwards.

12. Tilt it back slightly and remove the cooling system radiator upwards.


13. Remove the mounting brackets from the radiator.

13. Remove the mounting brackets from the radiator.


14. Check the condition of the lower rubber radiator supports.

14. Check the condition of the lower rubber radiator supports.


Cracked, hardened supports must be replaced.



15. Install the parts in reverse order.

16. Fill the system with coolant (see "Coolant - Replacement").


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Checking the article: Chernov Alexander

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Previous articles
Opel Zafira A: Cooling system
Next articles

Electronic control unit for cooling and air conditioning system — replacement
Electric cooling fans — checking and replacing the additional resistor
Additional electric fan (installed in front of the cooling system radiator)
Main electric fan (installed behind the cooling system radiator)
Electric cooling fans — checking and replacement
Coolant pump — replacement


See similar ones from other Opel car manuals:
▶ Removal and installation the cooling system radiator Opel Astra H (2004-2009)
▶ Removal and installation the cooling system radiator Opel Corsa B (1993-2000)
▶ Removal and installation the cooling system radiator Opel Vectra C (2002-2008)
▶ Draining the cooling system Opel Insignia A (2008-2017)
▶ Carburetor engine cooling system Opel Kadett E (1984-1995)
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Zafira A (1999-2005, petrol) 
  • General information
  • Governing bodies
  • User manual
  • Maintenance
  • Power unit
  • Engine repair
  • Control system
  • Cooling system
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  • Mechanical gearbox
  • Automatic gearbox
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  • Maintenance and care
  • Exterior
  • Side doors
  • Climate control
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting and signaling
  • Windshield wipers and washers
  • Electrical circuits
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