Removing
1. Remove the battery tray.
2. Remove retainer (2) and remove the expansion tank (1). Move the expansion tank to the side.
Note. Do not disconnect the engine cooling system hoses.
3. Remove the shift cables from the gearbox.
4. Disconnect the reverse light switch electrical connector (1).
5. Remove the latch (1) and disconnect the front pipe of the clutch slave cylinder (2).
Note. Before disconnecting the front pipe of the clutch slave cylinder, it is necessary to remove the brake fluid from the brake/clutch reservoir. Place a drip tray under the disconnect.
6. Remove 4 clips (1) and remove the starter wiring from the gearbox.
7. Unscrew the two mounting bolts (2) and remove the upper middle bracket of the starter wires (1).
8. To turn away two top bolts of fastening of a transmission to the engine.
9. Raise and secure the car.
10. Remove the insulating cover of the engine compartment.
11. Install the CH-49290 tool following the manufacturer's instructions.
12. Remove the power unit with the front suspension subframe.
13. Remove two bolts (1) and remove the front support (2) gearboxes.
14. Remove three bolts (1) and remove the gearbox rear mounting bracket.
15. Drain gear oil.
16. Disconnect the left drive shaft from the gearbox.
17. Remove the intermediate drive shaft.
18. Lower the car.
19. Install EN-47649 fittings.
20. Loosen and dispose of bolts (1) left transmission support from the mounting bracket.
21. Lower the engine with gearbox on the left side using EN-47649 fittings.
22. Remove three bolts (1) and remove the transmission mounting bracket on the left side.
23. Raise the car.
24. Remove the starter.
25. Remove the four lower gearbox bolts (1, 2, 3).
26. Install a new gearbox drain plug and tighten to 50 Nm.
27. Install the gearbox retainer DT-47648 on the frame base CH-904 and pre-install the supports as shown in the figure.
28. Pre-install clutch housing support DT-47648-2 (4) to position 2 on the base plate.
29. Pre-install gearbox housing support DT-47648-3 (2) to position 14 on the base plate. Publishing house «Monolith»
30. Pre-install left mount DT-47648-5 with rear swingarm gearbox (1) to position A on the base plate.
31. Pre-install Right Support DT-47648-5 With Rear Swingarm (3) to the F position on the base plate.
32. Connect holder DT-47648 to the gearbox.
Note. Before reinstalling, loosen all screw connections of the pendulum arm and supports. Using the spindles, adjust the crankcase supports so that they are as low as possible.
33. Align holder DT-47648 under the gearbox.
34. Connect pendulum arms (1, 2) to the gearbox.
Note. Align the pendulum arms so that the play is eliminated as far as possible.
35. Tighten the screw connections of the swingarms, starting at the gearbox and continuing over the base plate.
36. Place the clutch and gearbox housing supports on the gearbox by unscrewing the spindles.
37. Tighten the screw connections of the supports.
38. Remove the last gearbox bolt (1).
39. Disconnect the gearbox from the engine.
40. Lower the transmission using a transmission jack with tool DT-47648 until the transmission can be removed from under the vehicle.
Installation
1. Raise the transmission using a transmission jack with tool DT-47648 and place the transmission on the engine.
2. Remove the transmission jack with holder DT-47648.
3. Install bottom bolts (1, 2) into the engine and tighten to 40 Nm.
4. Install the gearbox bolt (3) into the engine and tighten to 60 Nm.
5. Lower the car.
6. Install the transmission mounting bracket on the left side. Install three bolts (1) and tighten to 100 Nm.
7. Lift the engine with gearbox on the left side using tool EN-47649.
8. Install, but do not tighten, three new mounting bolts (1).
9. Raise the car.
10. Install starter.
11. Install the intermediate drive shaft.
12. Install the left drive shaft.
13. Install the rear gearbox mounting bracket (2) and tighten the bolts (1) torque 100 Nm.
14. Install the front transmission support (2). Install two bolts (1) and tighten to 100 Nm.
15. Install the power unit with the front suspension subframe.
16. Lower the car.
17. Tighten the new bolts of the left gearbox support (1) torque of 50 Nm, then tighten another 60-75°.
18. Remove tool EN-47649.
19. Install the upper bolts of the gearbox to the engine (1) and tighten to 60 Nm.
20. Remove tool CH-49290.
21. Install the insulating cover of the engine compartment.
22. Install upper middle starter wire bracket (1), tighten the mounting bolts (2) torque 22 Nm.
23. Install starter harness to gearbox and secure with 4 clips (1).
24. Connect the front pipe of the clutch slave cylinder (2) and install the latch (1).
25. Connect the electrical connector (1) to the reverse light switch.
26. Install the shift cables to the gearbox.
27. Bleed the hydraulic clutch.
28. Fill the gearbox with gear oil.
29. Install expansion tank (1) cooling system and fix with a clamp (2).
30. Install the battery tray.
31. Make a test drive on the car.
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