Removing
Attention. If the turbocharger fails, the gasket residue and excess oil must be carefully removed from the intercooler system before installing a new turbocharger. Failure to remove gasket residue can cause serious damage to the turbocharger and engine after starting. The presence of oil in the air ducts of the turbocharger can cause the engine to over-rev at start-up and result in severe engine damage.
1. Raise the car to the maximum height.
2. Drain the coolant.
3. Remove the decorative engine cover.
4. Loosen the mounting bolts and remove the heat shield (1) turbocharger.
5. Remove the air filter outlet.
6. Remove the turbocharger intercooler intake duct.
7. Disconnect the turbocharger cooling supply pipe.
8. Disconnect the turbocharger cooling return pipe.
9. Disconnect the turbocharger oil pressure line.
10. Disconnect the catalytic converter.
11. Disconnect the electrical connector (1) from the turbocharger.
12. Disconnect the vacuum line (1) from the boost relief valve (2).
13. Disconnect the forced crankcase ventilation hose.
14. Raise the car to the maximum height.
15. Remove the front exhaust pipe.
16. Remove the turbocharger bracket.
17. Remove the turbocharger oil return hose.
18. Remove four nuts (1) and remove the turbocharger (2).
Installation
1. Install the turbocharger and tighten the fastening nuts first to 30 Nm and then to 35 Nm.
2. Install the turbocharger oil return hose.
3. Install the turbocharger bracket.
4. Raise the car to the maximum height.
5. Connect the forced crankcase ventilation hose.
6. Connect the vacuum line (1) to the boost control valve (2).
7. Connect the electrical connector (1) to the turbocharger.
8. Connect catalytic converter
9. Connect the turbocharger pressure oil line.
10. Connect the turbocharger cooling return pipe.
11. Connect the turbocharger intercooler inlet pipe.
12. Install the air filter outlet.
13. Install the turbocharger heat shield.
14. Install the decorative engine cover.
15. Fill the engine cooling system.
16. Change the oil filter and fill the engine with engine oil.
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