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Zafira A (1999-2005, petrol)
  • Main
  • Zafira
  • Zafira A
  • Power unit
  • Exhaust system
  • Main muffler — replacement

Main muffler — replacement (Opel Zafira A)

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The need to perform this operation is determined during the inspection of the technical condition of the exhaust system (see above, "Exhaust system - technical condition check").

To perform the operation you will need new muffler mounting bolts.

Sequence of execution



1. Place the vehicle on an inspection ditch or overpass (see "Preparing the car for maintenance and repair").

2. Using a wire brush, clean the main muffler mounting bolts from dirt and loose rust and treat them with penetrating lubricant.

3. Using a 15 mm wrench, unscrew the two mounting bolts.

3. Using a 15 mm wrench, unscrew the two mounting bolts.


4. Disconnect two rear and one front suspension cushion (see "Exhaust system suspension cushions - replacement"), remove the muffler.

5. Remove the gasket between the main and second intermediate mufflers. When assembling, it must be replaced with a new one.

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6. Install the parts in reverse order.


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
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Previous articles
Opel Zafira A: Exhaust system
Next articles

Exhaust system suspension cushions — replacement
Exhaust system — technical condition check
Exhaust system — design description
Exhaust system — reference data
Intermediate muffler — replacement
Intake pipe — replacement
Exhaust manifold — replacement


See similar ones from other Opel car manuals:
▶ Main and connecting rod bearings — inspection Opel Astra F (1991-1998, petrol)
▶ Checking the condition of the main and connecting rod… Opel Corsa B (1993-2000)
▶ Checking the clearance in the crankshaft main bearings Opel Insignia A (2008-2017)
▶ Main technical characteristics Opel Kadett E (1984-1995)
▶ Manual gearbox — disassembly into main blocks Opel Omega A (1986-1993)
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Zafira A (1999-2005, petrol) 
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